Forecasting energy demand in quicklime manufacturing: a data-driven approach
This study presents a deep learning-based framework for forecasting energy demand in a quicklime production company, aiming to enhance operational efficiency and enable data-driven decision-making for industrial scalability. Using one year of real electricity consumption data, the methodology integr...
| Autores: | , , , , , , , , |
|---|---|
| Tipo de recurso: | artículo |
| Fecha de publicación: | 2025 |
| País: | España |
| Institución: | Universitat Politècnica de Catalunya (UPC) |
| Repositorio: | UPCommons. Portal del coneixement obert de la UPC |
| Idioma: | inglés |
| OAI Identifier: | oai:upcommons.upc.edu:2117/449464 |
| Acceso en línea: | https://hdl.handle.net/2117/449464 https://dx.doi.org/10.3390/s25247632 |
| Access Level: | acceso abierto |
| Palabra clave: | Energy consumption prediction Recurrent neural network Deep learning Long Short-Term Memory (LSTM) Gated Recurrent Unit (GRU) Time series forecasting Àrees temàtiques de la UPC::Enginyeria civil::Aspectes econòmics |
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Forecasting energy demand in quicklime manufacturing: a data-driven approachLeon-Medina, Jersson X.Fonseca Gonzalez, John ErickCallejas Rodriguez, Nataly YohanaGonzález Niño, Mario EduardoHernandez Moreno, Saul AndresPineda Muñoz, Wilman AlonsoSiachoque Celys, Claudia PatriciaUmbarila Suarez, BernardoPozo Montero, Francesc|||0000-0001-8958-6789Energy consumption predictionRecurrent neural networkDeep learningLong Short-Term Memory (LSTM)Gated Recurrent Unit (GRU)Time series forecastingÀrees temàtiques de la UPC::Enginyeria civil::Aspectes econòmicsThis study presents a deep learning-based framework for forecasting energy demand in a quicklime production company, aiming to enhance operational efficiency and enable data-driven decision-making for industrial scalability. Using one year of real electricity consumption data, the methodology integrates temporal and operational variables—such as load profile, active power, shift indicators, and production-related proxies—to capture the dynamics of energy usage throughout the manufacturing process. Several neural network architectures, including Long Short-Term Memory (LSTM), Gated Recurrent Unit (GRU), and Conv1D models, were trained and compared to predict short-term power demand with 10-min resolution. Among these, the GRU model achieved the highest predictive accuracy, with a best performance of RMSE = 2.18 kW, MAE = 0.49 kW, and SMAPE = 3.64% on the test set. The resulting forecasts support cost-efficient scheduling under time-of-use tariffs and provide valuable insights for infrastructure planning, capacity management, and sustainability optimization in energy-intensive industries.Colombian Ministry of Science Innovation and Technology (MINISTERIO DE CIENCIA, TECNOLOGÌA E INNOVACIÓN-Minciencias) with its grant 934 “Convocatoria de estancias posdoctorales orientadas por misiones”. This research is also funded by FONDO FRANCISCO JOSÉ DE CALDAS.Peer ReviewedMultidisciplinary Digital Publishing Institute (MDPI)20252025-12-1620252025-12-19journal articlehttp://purl.org/coar/resource_type/c_6501VoRhttp://purl.org/coar/version/c_970fb48d4fbd8a85info:eu-repo/semantics/articleapplication/pdfhttps://hdl.handle.net/2117/449464https://dx.doi.org/10.3390/s25247632reponame:UPCommons. Portal del coneixement obert de la UPCinstname:Universitat Politècnica de Catalunya (UPC)Inglésengopen accesshttp://purl.org/coar/access_right/c_abf2Attribution 4.0 Internationalhttp://creativecommons.org/licenses/by/4.0/info:eu-repo/semantics/openAccessoai:upcommons.upc.edu:2117/4494642026-05-27T15:37:01Z |
| dc.title.none.fl_str_mv |
Forecasting energy demand in quicklime manufacturing: a data-driven approach |
| title |
Forecasting energy demand in quicklime manufacturing: a data-driven approach |
| spellingShingle |
Forecasting energy demand in quicklime manufacturing: a data-driven approach Leon-Medina, Jersson X. Energy consumption prediction Recurrent neural network Deep learning Long Short-Term Memory (LSTM) Gated Recurrent Unit (GRU) Time series forecasting Àrees temàtiques de la UPC::Enginyeria civil::Aspectes econòmics |
| title_short |
Forecasting energy demand in quicklime manufacturing: a data-driven approach |
| title_full |
Forecasting energy demand in quicklime manufacturing: a data-driven approach |
| title_fullStr |
Forecasting energy demand in quicklime manufacturing: a data-driven approach |
| title_full_unstemmed |
Forecasting energy demand in quicklime manufacturing: a data-driven approach |
| title_sort |
Forecasting energy demand in quicklime manufacturing: a data-driven approach |
| dc.creator.none.fl_str_mv |
Leon-Medina, Jersson X. Fonseca Gonzalez, John Erick Callejas Rodriguez, Nataly Yohana González Niño, Mario Eduardo Hernandez Moreno, Saul Andres Pineda Muñoz, Wilman Alonso Siachoque Celys, Claudia Patricia Umbarila Suarez, Bernardo Pozo Montero, Francesc|||0000-0001-8958-6789 |
| author |
Leon-Medina, Jersson X. |
| author_facet |
Leon-Medina, Jersson X. Fonseca Gonzalez, John Erick Callejas Rodriguez, Nataly Yohana González Niño, Mario Eduardo Hernandez Moreno, Saul Andres Pineda Muñoz, Wilman Alonso Siachoque Celys, Claudia Patricia Umbarila Suarez, Bernardo Pozo Montero, Francesc|||0000-0001-8958-6789 |
| author_role |
author |
| author2 |
Fonseca Gonzalez, John Erick Callejas Rodriguez, Nataly Yohana González Niño, Mario Eduardo Hernandez Moreno, Saul Andres Pineda Muñoz, Wilman Alonso Siachoque Celys, Claudia Patricia Umbarila Suarez, Bernardo Pozo Montero, Francesc|||0000-0001-8958-6789 |
| author2_role |
author author author author author author author author |
| dc.subject.none.fl_str_mv |
Energy consumption prediction Recurrent neural network Deep learning Long Short-Term Memory (LSTM) Gated Recurrent Unit (GRU) Time series forecasting Àrees temàtiques de la UPC::Enginyeria civil::Aspectes econòmics |
| topic |
Energy consumption prediction Recurrent neural network Deep learning Long Short-Term Memory (LSTM) Gated Recurrent Unit (GRU) Time series forecasting Àrees temàtiques de la UPC::Enginyeria civil::Aspectes econòmics |
| description |
This study presents a deep learning-based framework for forecasting energy demand in a quicklime production company, aiming to enhance operational efficiency and enable data-driven decision-making for industrial scalability. Using one year of real electricity consumption data, the methodology integrates temporal and operational variables—such as load profile, active power, shift indicators, and production-related proxies—to capture the dynamics of energy usage throughout the manufacturing process. Several neural network architectures, including Long Short-Term Memory (LSTM), Gated Recurrent Unit (GRU), and Conv1D models, were trained and compared to predict short-term power demand with 10-min resolution. Among these, the GRU model achieved the highest predictive accuracy, with a best performance of RMSE = 2.18 kW, MAE = 0.49 kW, and SMAPE = 3.64% on the test set. The resulting forecasts support cost-efficient scheduling under time-of-use tariffs and provide valuable insights for infrastructure planning, capacity management, and sustainability optimization in energy-intensive industries. |
| publishDate |
2025 |
| dc.date.none.fl_str_mv |
2025 2025-12-16 2025 2025-12-19 |
| dc.type.none.fl_str_mv |
journal article http://purl.org/coar/resource_type/c_6501 VoR http://purl.org/coar/version/c_970fb48d4fbd8a85 |
| dc.type.openaire.fl_str_mv |
info:eu-repo/semantics/article |
| format |
article |
| dc.identifier.none.fl_str_mv |
https://hdl.handle.net/2117/449464 https://dx.doi.org/10.3390/s25247632 |
| url |
https://hdl.handle.net/2117/449464 https://dx.doi.org/10.3390/s25247632 |
| dc.language.none.fl_str_mv |
Inglés eng |
| language_invalid_str_mv |
Inglés |
| language |
eng |
| dc.rights.none.fl_str_mv |
open access http://purl.org/coar/access_right/c_abf2 Attribution 4.0 International http://creativecommons.org/licenses/by/4.0/ |
| dc.rights.openaire.fl_str_mv |
info:eu-repo/semantics/openAccess |
| rights_invalid_str_mv |
open access http://purl.org/coar/access_right/c_abf2 Attribution 4.0 International http://creativecommons.org/licenses/by/4.0/ |
| eu_rights_str_mv |
openAccess |
| dc.format.none.fl_str_mv |
application/pdf |
| dc.publisher.none.fl_str_mv |
Multidisciplinary Digital Publishing Institute (MDPI) |
| publisher.none.fl_str_mv |
Multidisciplinary Digital Publishing Institute (MDPI) |
| dc.source.none.fl_str_mv |
reponame:UPCommons. Portal del coneixement obert de la UPC instname:Universitat Politècnica de Catalunya (UPC) |
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Universitat Politècnica de Catalunya (UPC) |
| reponame_str |
UPCommons. Portal del coneixement obert de la UPC |
| collection |
UPCommons. Portal del coneixement obert de la UPC |
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1869417304588025856 |
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15,811543 |