Forecasting energy demand in quicklime manufacturing: a data-driven approach

This study presents a deep learning-based framework for forecasting energy demand in a quicklime production company, aiming to enhance operational efficiency and enable data-driven decision-making for industrial scalability. Using one year of real electricity consumption data, the methodology integr...

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Detalles Bibliográficos
Autores: Leon-Medina, Jersson X., Fonseca Gonzalez, John Erick, Callejas Rodriguez, Nataly Yohana, González Niño, Mario Eduardo, Hernandez Moreno, Saul Andres, Pineda Muñoz, Wilman Alonso, Siachoque Celys, Claudia Patricia, Umbarila Suarez, Bernardo, Pozo Montero, Francesc|||0000-0001-8958-6789
Tipo de recurso: artículo
Fecha de publicación:2025
País:España
Institución:Universitat Politècnica de Catalunya (UPC)
Repositorio:UPCommons. Portal del coneixement obert de la UPC
Idioma:inglés
OAI Identifier:oai:upcommons.upc.edu:2117/449464
Acceso en línea:https://hdl.handle.net/2117/449464
https://dx.doi.org/10.3390/s25247632
Access Level:acceso abierto
Palabra clave:Energy consumption prediction
Recurrent neural network
Deep learning
Long Short-Term Memory (LSTM)
Gated Recurrent Unit (GRU)
Time series forecasting
Àrees temàtiques de la UPC::Enginyeria civil::Aspectes econòmics
Descripción
Sumario:This study presents a deep learning-based framework for forecasting energy demand in a quicklime production company, aiming to enhance operational efficiency and enable data-driven decision-making for industrial scalability. Using one year of real electricity consumption data, the methodology integrates temporal and operational variables—such as load profile, active power, shift indicators, and production-related proxies—to capture the dynamics of energy usage throughout the manufacturing process. Several neural network architectures, including Long Short-Term Memory (LSTM), Gated Recurrent Unit (GRU), and Conv1D models, were trained and compared to predict short-term power demand with 10-min resolution. Among these, the GRU model achieved the highest predictive accuracy, with a best performance of RMSE = 2.18 kW, MAE = 0.49 kW, and SMAPE = 3.64% on the test set. The resulting forecasts support cost-efficient scheduling under time-of-use tariffs and provide valuable insights for infrastructure planning, capacity management, and sustainability optimization in energy-intensive industries.