Antibacterial Nanostructured Ti Coatings by Magnetron Sputtering: from Laboratory Scales to Industrial Reactors

Based on an already tested laboratory procedure, a new magnetron sputtering methodology to simultaneously coat two-sides of large area implants (up to ~15 cm2) with Ti nanocolumns in industrial reactors has been developed. By analyzing the required growth conditions in a laboratory setup, a new geom...

Descripción completa

Detalles Bibliográficos
Autores: Álvarez, Rafael, Muñoz-Piña, Sandra, González, Maria U., Izquierdo Barba, Isabel, Fernández-Martín, Iván, Jiménez Rico, Víctor, Arcos Navarrete, Daniel, García-Valenzuela, Aurelio, Palmero, Alberto, Vallet Regí, María Dulce Nombre, González-Elipe, Agustín R., García-Martín, José R.
Tipo de recurso: artículo
Fecha de publicación:2019
País:España
Institución:Universidad Complutense de Madrid (UCM)
Repositorio:Docta Complutense
Idioma:inglés
OAI Identifier:oai:docta.ucm.es:20.500.14352/13527
Acceso en línea:https://hdl.handle.net/20.500.14352/13527
Access Level:acceso abierto
Palabra clave:615.46
546
Magnetron Sputtering
Oblique Angle Deposition
Nanostructured Titanium Thin Films
Antibacterial Coatings
Osteoblast Proliferation
Industrial Scale
Materiales
Química inorgánica (Farmacia)
3312 Tecnología de Materiales
Descripción
Sumario:Based on an already tested laboratory procedure, a new magnetron sputtering methodology to simultaneously coat two-sides of large area implants (up to ~15 cm2) with Ti nanocolumns in industrial reactors has been developed. By analyzing the required growth conditions in a laboratory setup, a new geometry and methodology have been proposed and tested in a semi-industrial scale reactor. A bone plate (Depuy Synthes) and a pseudo-rectangular bone plate extracted from a patient have been coated following the new methodology, obtaining that their osteoblast proliferation efficiency and antibacterial functionality were equivalent to the coatings grown in the laboratory reactor on small areas. In particular, two kinds of experiments have been performed: analysis of bacterial adhesion and biofilm formation, and osteoblasts-bacteria competitive in vitro growth scenarios. In all these cases, the coatings show an opposite behavior towards osteoblast and bacterial proliferation, demonstrating that the proposed methodology represents a valid approach for industrial production and practical application of nanostructured titanium coatings.