Assessment of extrusion-sonication process on flame retardant polypropylene by rheological characterization

In this work, the rheological behavior of flame retardant polypropylene composites produced by two methods: 1) twin-screw extrusion and 2) ultrasound application combined with a static mixer die single-screw extrusion is analyzed in detail; results are related to the morphology of the composites. Th...

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Detalles Bibliográficos
Autor: GUADALUPE SANCHEZ OLIVARES
Tipo de recurso: artículo
Estado:Versión publicada
Fecha de publicación:2016
País:México
Institución:Centro de Innovación Aplicada en Tecnologías Competitivas
Repositorio:Repositorio Institucional de CIATEC
Idioma:inglés
OAI Identifier:oai:ciatec.repositorioinstitucional.mx:1019/193
Acceso en línea:http://ciatec.repositorioinstitucional.mx/jspui/handle/1019/193
Access Level:acceso abierto
Palabra clave:info:eu-repo/classification/LEMD/Polipropileno
info:eu-repo/classification/LEMD/Reología
info:eu-repo/classification/cti/2
info:eu-repo/classification/cti/23
info:eu-repo/classification/cti/2306
info:eu-repo/classification/cti/230416
Descripción
Sumario:In this work, the rheological behavior of flame retardant polypropylene composites produced by two methods: 1) twin-screw extrusion and 2) ultrasound application combined with a static mixer die single-screw extrusion is analyzed in detail; results are related to the morphology of the composites. The flame retardant polymer composites are composed of a polypropylene matrix, an intumescent flame retardant system and functionalized clay. Scanning electron microscopy revealed that the combination of the static mixer die and on-line sonication reduced particle size and improved the dispersion and distribution of the intumescent additives in the polypropylene matrix at the micrometric level. From linear viscoelastic properties, the Han, Cole-Cole and van Gurp-Palmen diagrams characterized the improved particle dispersion of the flame retardant additives. Two welldefined rheological behaviors were observed in these diagrams. These behaviors are independent on clay presence and concentration. In fact, the ultrasound device generates a 3D highly interconnected structure similar to a co-continuous pattern observed in polymer blends as evidenced by rheological measurements. This improvement in the dispersion and distribution of the additives is attributed to the combined effect of the static mixer die and on-line sonication that allowed reducing the additive content while achieving the optimum classification UL94-V0.