Impact of Raster Angle on 3D Printing of Poly(Lactic Acid)/Thermoplastic Polyurethane Blends: Effects on Mechanical and Shape Memory Properties

[EN] In this study, a 60:40 blend of poly(lactic acid) and thermoplastic polyurethane (PLA/TPU) is fabricated using fused material extrusion. The morphological, thermal, mechanical and thermoresponsive cyclic shape memory effect (SME) characteristics of 3D-printed specimens at various raster angles...

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Detalles Bibliográficos
Autores: Sonseca Olalla, Agueda|||0000-0002-2776-4399, Lluch-Cerezo, Joaquín|||0000-0003-1973-0188, Giménez Torres, Enrique|||0000-0002-6330-0209, Ruedas Abarca, Vicente, Rovira Soriano, Lucas, Mazzinari, Guido
Tipo de recurso: artículo
Fecha de publicación:2025
País:España
Institución:Universitat Politècnica de València (UPV)
Repositorio:RiuNet. Repositorio Institucional de la Universitat Politécnica de Valéncia
Idioma:inglés
OAI Identifier:oai:riunet.upv.es:10251/220003
Acceso en línea:https://riunet.upv.es/handle/10251/220003
Access Level:acceso abierto
Palabra clave:3D printing
Fused material extrusion
Poly(lactic acid) PLA
Raster angle
Shape memory
Thermoplastic polyurethane TPU
Descripción
Sumario:[EN] In this study, a 60:40 blend of poly(lactic acid) and thermoplastic polyurethane (PLA/TPU) is fabricated using fused material extrusion. The morphological, thermal, mechanical and thermoresponsive cyclic shape memory effect (SME) characteristics of 3D-printed specimens at various raster angles are investigated. This work introduces the innovative utilization of TPU's fibrillar alignment within a PLA matrix to achieve enhanced mechanical anisotropy and consistent shape memory performance. Morphological analysis reveals excellent printability, with the immiscible TPU phase forming submicron-diameter fibrils (approximate to 0.78 +/- mu m) within the PLA matrix, leading to significant improvements in toughness and elongation at break when aligned with the printing direction and the load. Tensile test demonstrates anisotropy, with 0 degrees raster specimens achieving a UTS of 16.1 +/- 0.2 MPa and elongation at 305.5 +/- 71.9%, compared to 4.5 +/- 0.6 MPa and 10.8 +/- 1.5% at 90 degrees. Notably, despite the mechanical anisotropy, shape fixity ratios exceeded 95% and recovery ratios between 91 and 95% were achieved across all raster angles, demonstrating robustness in thermomechanical properties. These findings offer valuable insights into the relationship between morphology, mechanical characteristics, and shape memory behavior of PLA/TPU blends fabricated using fused material extrusion, positioning the material as a strong candidate for biomedical applications requiring precise shape recovery performance.