The study of volumetric wearing of PCBN/W-Re composite tool during friction stir processing of pipeline steels (X70) plates

Friction stir welding is a solid-state joining/processing technique that offers high strength and productivity, resulting in a microstructure similar to hot working cycles. However, high melting temperature metals such as steels cause excessive wear over welding tools, representing a significant eco...

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Autores: Giorjao, Rafael, Ávila Díaz, Julián Arnaldo|||0000-0002-5893-4725, Escobar, Julian, Pereira, Victor, Marinho, Ricardo, Paes, Marcelo, Fonseca, Eduardo, Costa, Alex, Terada, Maysa
Formato: artículo
Fecha de publicación:2021
País:España
Recursos:Universitat Politècnica de Catalunya (UPC)
Repositorio:UPCommons. Portal del coneixement obert de la UPC
Idioma:inglés
OAI Identifier:oai:upcommons.upc.edu:2117/368467
Acesso em linha:https://hdl.handle.net/2117/368467
https://dx.doi.org/10.1007/s00170-021-06932-8
Access Level:acceso abierto
Palavra-chave:Friction welding
Pipelines
Fricció
Canonades--Soldadura
Àrees temàtiques de la UPC::Enginyeria dels materials
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spelling The study of volumetric wearing of PCBN/W-Re composite tool during friction stir processing of pipeline steels (X70) platesGiorjao, RafaelÁvila Díaz, Julián Arnaldo|||0000-0002-5893-4725Escobar, JulianPereira, VictorMarinho, RicardoPaes, MarceloFonseca, EduardoCosta, AlexTerada, MaysaFriction weldingPipelinesFriccióCanonades--SoldaduraÀrees temàtiques de la UPC::Enginyeria dels materialsFriction stir welding is a solid-state joining/processing technique that offers high strength and productivity, resulting in a microstructure similar to hot working cycles. However, high melting temperature metals such as steels cause excessive wear over welding tools, representing a significant economic issue. Most studies conducted in steels have used polycrystalline cubic boron nitride (PCBN) and W-Re composite tools, which offer a combination of high strength and hardness at high temperatures, along with high-temperature stability. However, even those tools are susceptible to tool wear. In the present study, experimental data was collected during friction stir processing of X70 grade pipeline steel plates, using W-Re and PCBN composite tools under well-controlled conditions. Profilometry and optical microscopy were used to quantify the volume loss at the welding tool due to the number of plunges and the welded distance. Torque and transverse force at the welding tool and the welded bead width were measured and related to the wear process. Tool contamination in boron-nitrogen particles and dissolved tungsten was identified at the stir and hard zones, more substantial at the latter.20212021-05-0120222022-06-15journal articlehttp://purl.org/coar/resource_type/c_6501AMhttp://purl.org/coar/version/c_ab4af688f83e57aainfo:eu-repo/semantics/articleapplication/pdfhttps://hdl.handle.net/2117/368467https://dx.doi.org/10.1007/s00170-021-06932-8reponame:UPCommons. Portal del coneixement obert de la UPCinstname:Universitat Politècnica de Catalunya (UPC)Inglésengopen accesshttp://purl.org/coar/access_right/c_abf2Attribution-NonCommercial-NoDerivatives 4.0 Internationalhttp://creativecommons.org/licenses/by-nc-nd/4.0/info:eu-repo/semantics/openAccessoai:upcommons.upc.edu:2117/3684672026-05-27T15:37:01Z
dc.title.none.fl_str_mv The study of volumetric wearing of PCBN/W-Re composite tool during friction stir processing of pipeline steels (X70) plates
title The study of volumetric wearing of PCBN/W-Re composite tool during friction stir processing of pipeline steels (X70) plates
spellingShingle The study of volumetric wearing of PCBN/W-Re composite tool during friction stir processing of pipeline steels (X70) plates
Giorjao, Rafael
Friction welding
Pipelines
Fricció
Canonades--Soldadura
Àrees temàtiques de la UPC::Enginyeria dels materials
title_short The study of volumetric wearing of PCBN/W-Re composite tool during friction stir processing of pipeline steels (X70) plates
title_full The study of volumetric wearing of PCBN/W-Re composite tool during friction stir processing of pipeline steels (X70) plates
title_fullStr The study of volumetric wearing of PCBN/W-Re composite tool during friction stir processing of pipeline steels (X70) plates
title_full_unstemmed The study of volumetric wearing of PCBN/W-Re composite tool during friction stir processing of pipeline steels (X70) plates
title_sort The study of volumetric wearing of PCBN/W-Re composite tool during friction stir processing of pipeline steels (X70) plates
dc.creator.none.fl_str_mv Giorjao, Rafael
Ávila Díaz, Julián Arnaldo|||0000-0002-5893-4725
Escobar, Julian
Pereira, Victor
Marinho, Ricardo
Paes, Marcelo
Fonseca, Eduardo
Costa, Alex
Terada, Maysa
author Giorjao, Rafael
author_facet Giorjao, Rafael
Ávila Díaz, Julián Arnaldo|||0000-0002-5893-4725
Escobar, Julian
Pereira, Victor
Marinho, Ricardo
Paes, Marcelo
Fonseca, Eduardo
Costa, Alex
Terada, Maysa
author_role author
author2 Ávila Díaz, Julián Arnaldo|||0000-0002-5893-4725
Escobar, Julian
Pereira, Victor
Marinho, Ricardo
Paes, Marcelo
Fonseca, Eduardo
Costa, Alex
Terada, Maysa
author2_role author
author
author
author
author
author
author
author
dc.subject.none.fl_str_mv Friction welding
Pipelines
Fricció
Canonades--Soldadura
Àrees temàtiques de la UPC::Enginyeria dels materials
topic Friction welding
Pipelines
Fricció
Canonades--Soldadura
Àrees temàtiques de la UPC::Enginyeria dels materials
description Friction stir welding is a solid-state joining/processing technique that offers high strength and productivity, resulting in a microstructure similar to hot working cycles. However, high melting temperature metals such as steels cause excessive wear over welding tools, representing a significant economic issue. Most studies conducted in steels have used polycrystalline cubic boron nitride (PCBN) and W-Re composite tools, which offer a combination of high strength and hardness at high temperatures, along with high-temperature stability. However, even those tools are susceptible to tool wear. In the present study, experimental data was collected during friction stir processing of X70 grade pipeline steel plates, using W-Re and PCBN composite tools under well-controlled conditions. Profilometry and optical microscopy were used to quantify the volume loss at the welding tool due to the number of plunges and the welded distance. Torque and transverse force at the welding tool and the welded bead width were measured and related to the wear process. Tool contamination in boron-nitrogen particles and dissolved tungsten was identified at the stir and hard zones, more substantial at the latter.
publishDate 2021
dc.date.none.fl_str_mv 2021
2021-05-01
2022
2022-06-15
dc.type.none.fl_str_mv journal article
http://purl.org/coar/resource_type/c_6501
AM
http://purl.org/coar/version/c_ab4af688f83e57aa
dc.type.openaire.fl_str_mv info:eu-repo/semantics/article
format article
dc.identifier.none.fl_str_mv https://hdl.handle.net/2117/368467
https://dx.doi.org/10.1007/s00170-021-06932-8
url https://hdl.handle.net/2117/368467
https://dx.doi.org/10.1007/s00170-021-06932-8
dc.language.none.fl_str_mv Inglés
eng
language_invalid_str_mv Inglés
language eng
dc.rights.none.fl_str_mv open access
http://purl.org/coar/access_right/c_abf2
Attribution-NonCommercial-NoDerivatives 4.0 International
http://creativecommons.org/licenses/by-nc-nd/4.0/
dc.rights.openaire.fl_str_mv info:eu-repo/semantics/openAccess
rights_invalid_str_mv open access
http://purl.org/coar/access_right/c_abf2
Attribution-NonCommercial-NoDerivatives 4.0 International
http://creativecommons.org/licenses/by-nc-nd/4.0/
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.source.none.fl_str_mv reponame:UPCommons. Portal del coneixement obert de la UPC
instname:Universitat Politècnica de Catalunya (UPC)
instname_str Universitat Politècnica de Catalunya (UPC)
reponame_str UPCommons. Portal del coneixement obert de la UPC
collection UPCommons. Portal del coneixement obert de la UPC
repository.name.fl_str_mv
repository.mail.fl_str_mv
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score 15,300724

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