A machine learning and evolutionary optimization framework for carbon-aware supply chain routing

[EN]The increasing urgency of carbon footprint reduction in supply chain operations demands innovative optimization approaches that balance economic efficiency with environmental sustainability. This paper presents a novel carbon-aware route optimization framework that integrates machine learning-ba...

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Detalles Bibliográficos
Autores: Sánchez Pravos, Lorena, Parra Domínguez, Javier, Rodríguez González, Sara, Chamoso Santos, Pablo
Tipo de recurso: artículo
Estado:Versión publicada
Fecha de publicación:2026
País:España
Institución:Universidad de Salamanca (USAL)
Repositorio:GREDOS. Repositorio Institucional de la Universidad de Salamanca
OAI Identifier:oai:gredos.usal.es:10366/169333
Acceso en línea:http://hdl.handle.net/10366/169333
Access Level:acceso abierto
Palabra clave:Machine learning
Route optimization
Supply chain sustainability
Predictive analytics
Evolutionary optimization
Genetic algorithms
Descripción
Sumario:[EN]The increasing urgency of carbon footprint reduction in supply chain operations demands innovative optimization approaches that balance economic efficiency with environmental sustainability. This paper presents a novel carbon-aware route optimization framework that integrates machine learning-based emission prediction with genetic algorithm optimization for sustainable supply chain management. Our hybrid approach combines Random Forest and XGBoost models in an optimized ensemble to predict carbon emissions with high accuracy (MAPE: 9.48%, R2: 0.928), while a genetic algorithm optimizes routes considering both cost and carbon constraints. The framework is validated through two complementary scenarios: (1) controlled experiments on synthetic datasets (n=3,500 routes across three network sizes: 500, 1000, and 2000 routes) derived from real-world emission factors demonstrate 19.5% average emission reduction with 4.7% cost increase, and (2) a quasi-real case study on Salamanca regional distribution network (n=12 routes, 776.6 tons CO2e annually) achieves a 41.4% emission reduction with 8.6% cost increase through strategic modal shifts to rail transport. Both scenarios significantly outperform traditional cost-only optimization methods. The proposed approach provides supply chain managers with actionable insights for achieving sustainability goals while maintaining operational efficiency.