Wear analysis for the selecction of cutters for a Tunnel Boring Machine

During the excavation of the Guadarrama railway tunnels, part of the Spanish high-speed rail network (AVE), distinct wear patterns were observed among four types of disc cutters employed in tunnel boring machines (TBMs). The central question addressed in this study is whether the differences in wear...

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Bibliographic Details
Authors: Laín Huerta, Carlos, Soto Pérez, Anselmo César, Pérez Arellano, Esther, Suárez Macias, Jorge
Format: article
Publication Date:2026
Country:España
Institution:Universidad a Distancia de Madrid (UDIMA)
Repository:udiMundus. Repositorio Institucional de la Universidad a Distancia de Madrid
OAI Identifier:oai:udimundus.udima.es:20.500.12226/3246
Online Access:http://hdl.handle.net/20.500.12226/3246
Access Level:Open access
Keyword:tunnel boring machine
tunnelling
hard rock
underground excavation
disc cutter
wear
Abrasion Value Steel
Description
Summary:During the excavation of the Guadarrama railway tunnels, part of the Spanish high-speed rail network (AVE), distinct wear patterns were observed among four types of disc cutters employed in tunnel boring machines (TBMs). The central question addressed in this study is whether the differences in wear—specifically in the Abrasivity Value Steel (AVS) recorded for the four cutter types—are attributable to variations in their inherent wear resistance or to the variability of the tested lithologies and the testing procedures. If the latter hypothesis is confirmed, it would imply that substituting one cutter type for another would not result in significant changes in consumption rates, and that the observed variations would be primarily associated with lithological differences rather than cutter design. This paper presents a real case study concerning the selection of disc cutters for two TBMs used in the excavation of the Guadarrama tunnels. The rock mass encountered consisted predominantly of granite and gneiss.