Numerical selection of the optimal turbocharger system for a multi-cylinder dual-fuel engine

[EN] Alternative low-temperature combustion strategies, such as dual-mode dual-fuel (DMDF) concepts, have emerged as promising solutions for reducing fuel consumption and emissions in medium and heavy-duty vehicles. These vehicles face significant challenges in electrification due to their high payl...

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Autores: García Martínez, Antonio|||0000-0001-5783-4936, Monsalve-Serrano, Javier|||0000-0001-8593-095X, Marco-Gimeno, Javier|||0000-0002-4815-3714, Fogué-Robles, Álvaro
Tipo de recurso: artículo
Fecha de publicación:2025
País:España
Institución:Universitat Politècnica de València (UPV)
Repositorio:RiuNet. Repositorio Institucional de la Universitat Politécnica de Valéncia
Idioma:inglés
OAI Identifier:oai:riunet.upv.es:10251/230305
Acceso en línea:https://riunet.upv.es/handle/10251/230305
Access Level:acceso embargado
Palabra clave:Dual-fuel combustion
Reactivity controlled compression ignition
Turbocharger optimization
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spelling Numerical selection of the optimal turbocharger system for a multi-cylinder dual-fuel engineGarcía Martínez, Antonio|||0000-0001-5783-4936Monsalve-Serrano, Javier|||0000-0001-8593-095XMarco-Gimeno, Javier|||0000-0002-4815-3714Fogué-Robles, ÁlvaroDual-fuel combustionReactivity controlled compression ignitionTurbocharger optimization[EN] Alternative low-temperature combustion strategies, such as dual-mode dual-fuel (DMDF) concepts, have emerged as promising solutions for reducing fuel consumption and emissions in medium and heavy-duty vehicles. These vehicles face significant challenges in electrification due to their high payload demands, making combustion-based technologies crucial for decarbonization efforts. The DMDF technology has demonstrated the potential to achieve ultra-low NOx and soot emissions, offering a significant advantage by reducing or eliminating the need for costly after-treatment systems. Moreover, this approach opens up opportunities for integrating alternative fuels, providing a viable pathway toward carbon neutrality in the transportation sector. Despite its advantages, there are still technical challenges, particularly in achieving the necessary exhaust gas recirculation ratios and boost pressures at low engine speeds with conventional turbocharger systems. Highly premixed combustion concepts like the RCCI approach used at partial loads in the DMDF engine require high EGR ratios while maintaining lean combustion, resulting in high boost demand and low exhaust energy, resulting in conditions difficult to match with a turbocharger optimized for conventional diesel applications. These limitations can hinder the full realization of DMDF technology's potential in real-world applications. This study addresses these challenges by evaluating the optimal turbocharger configuration for a 7.7 L dual-fuel engine operating under the DMDF concept. A series of turbocharger configurations were numerically analyzed using a calibrated GT-Power engine model to satisfy the air requirements of the dual-fuel system. A performance-based merit function identified a smaller compressor and turbine configuration as the optimal solution. Numerical results show potential improvements of compressor and turbine efficiencies of up to 5 % on each of the components, resulting in a reduction of up to 0.2 bar in pumping losses throughout most of the engine map and a significant increase in the VGT margin for optimization.The authors thank ARAMCO Overseas Company for supporting this research. The author Erasmo Iniguez acknowledges the financial support from the Conselleria d'Innovacio, Universitats, Ciencia i Societat Digital de la Generalitat Valenciana under the grant "Subvenciones para la contratacion de personal investigador predoctoral (ACIF)" (CIACIF/2022/100).ElsevierDepartamento de Máquinas y Motores TérmicosEscuela Técnica Superior de Ingeniería Aeroespacial y Diseño IndustrialInstituto Universitario de Investigación CMT - Clean Mobility & ThermofluidsGENERALITAT VALENCIANARepositorio Institucional de la Universitat Politècnica de València Riunet20252025-05-0120252025-11-2020272027-01-31journal articlehttp://purl.org/coar/resource_type/c_6501VoRhttp://purl.org/coar/version/c_970fb48d4fbd8a85info:eu-repo/semantics/articleapplication/pdfapplication/pdfhttps://riunet.upv.es/handle/10251/230305reponame:RiuNet. Repositorio Institucional de la Universitat Politécnica de Valénciainstname:Universitat Politècnica de València (UPV)InglésengGeneralitat Valenciana https://doi.org/10.13039/501100003359 CIACIF%2F2022%2F100 Estudio de combustibles con bajo indice de carbono como solución a las emisiones de CO2 en el tranporteembargoed accesshttp://purl.org/coar/access_right/c_f1cfReconocimiento - No comercial - Sin obra derivada (by-nc-nd) http://creativecommons.org/licenses/by-nc-nd/4.0/info:eu-repo/semantics/embargoedAccessoai:riunet.upv.es:10251/2303052026-06-13T07:49:27Z
dc.title.none.fl_str_mv Numerical selection of the optimal turbocharger system for a multi-cylinder dual-fuel engine
title Numerical selection of the optimal turbocharger system for a multi-cylinder dual-fuel engine
spellingShingle Numerical selection of the optimal turbocharger system for a multi-cylinder dual-fuel engine
García Martínez, Antonio|||0000-0001-5783-4936
Dual-fuel combustion
Reactivity controlled compression ignition
Turbocharger optimization
title_short Numerical selection of the optimal turbocharger system for a multi-cylinder dual-fuel engine
title_full Numerical selection of the optimal turbocharger system for a multi-cylinder dual-fuel engine
title_fullStr Numerical selection of the optimal turbocharger system for a multi-cylinder dual-fuel engine
title_full_unstemmed Numerical selection of the optimal turbocharger system for a multi-cylinder dual-fuel engine
title_sort Numerical selection of the optimal turbocharger system for a multi-cylinder dual-fuel engine
dc.creator.none.fl_str_mv García Martínez, Antonio|||0000-0001-5783-4936
Monsalve-Serrano, Javier|||0000-0001-8593-095X
Marco-Gimeno, Javier|||0000-0002-4815-3714
Fogué-Robles, Álvaro
author García Martínez, Antonio|||0000-0001-5783-4936
author_facet García Martínez, Antonio|||0000-0001-5783-4936
Monsalve-Serrano, Javier|||0000-0001-8593-095X
Marco-Gimeno, Javier|||0000-0002-4815-3714
Fogué-Robles, Álvaro
author_role author
author2 Monsalve-Serrano, Javier|||0000-0001-8593-095X
Marco-Gimeno, Javier|||0000-0002-4815-3714
Fogué-Robles, Álvaro
author2_role author
author
author
dc.contributor.none.fl_str_mv Departamento de Máquinas y Motores Térmicos
Escuela Técnica Superior de Ingeniería Aeroespacial y Diseño Industrial
Instituto Universitario de Investigación CMT - Clean Mobility & Thermofluids
GENERALITAT VALENCIANA
Repositorio Institucional de la Universitat Politècnica de València Riunet
dc.subject.none.fl_str_mv Dual-fuel combustion
Reactivity controlled compression ignition
Turbocharger optimization
topic Dual-fuel combustion
Reactivity controlled compression ignition
Turbocharger optimization
description [EN] Alternative low-temperature combustion strategies, such as dual-mode dual-fuel (DMDF) concepts, have emerged as promising solutions for reducing fuel consumption and emissions in medium and heavy-duty vehicles. These vehicles face significant challenges in electrification due to their high payload demands, making combustion-based technologies crucial for decarbonization efforts. The DMDF technology has demonstrated the potential to achieve ultra-low NOx and soot emissions, offering a significant advantage by reducing or eliminating the need for costly after-treatment systems. Moreover, this approach opens up opportunities for integrating alternative fuels, providing a viable pathway toward carbon neutrality in the transportation sector. Despite its advantages, there are still technical challenges, particularly in achieving the necessary exhaust gas recirculation ratios and boost pressures at low engine speeds with conventional turbocharger systems. Highly premixed combustion concepts like the RCCI approach used at partial loads in the DMDF engine require high EGR ratios while maintaining lean combustion, resulting in high boost demand and low exhaust energy, resulting in conditions difficult to match with a turbocharger optimized for conventional diesel applications. These limitations can hinder the full realization of DMDF technology's potential in real-world applications. This study addresses these challenges by evaluating the optimal turbocharger configuration for a 7.7 L dual-fuel engine operating under the DMDF concept. A series of turbocharger configurations were numerically analyzed using a calibrated GT-Power engine model to satisfy the air requirements of the dual-fuel system. A performance-based merit function identified a smaller compressor and turbine configuration as the optimal solution. Numerical results show potential improvements of compressor and turbine efficiencies of up to 5 % on each of the components, resulting in a reduction of up to 0.2 bar in pumping losses throughout most of the engine map and a significant increase in the VGT margin for optimization.
publishDate 2025
dc.date.none.fl_str_mv 2025
2025-05-01
2025
2025-11-20
2027
2027-01-31
dc.type.none.fl_str_mv journal article
http://purl.org/coar/resource_type/c_6501
VoR
http://purl.org/coar/version/c_970fb48d4fbd8a85
dc.type.openaire.fl_str_mv info:eu-repo/semantics/article
format article
dc.identifier.none.fl_str_mv https://riunet.upv.es/handle/10251/230305
url https://riunet.upv.es/handle/10251/230305
dc.language.none.fl_str_mv Inglés
eng
language_invalid_str_mv Inglés
language eng
dc.relation.none.fl_str_mv Generalitat Valenciana https://doi.org/10.13039/501100003359 CIACIF%2F2022%2F100 Estudio de combustibles con bajo indice de carbono como solución a las emisiones de CO2 en el tranporte
dc.rights.none.fl_str_mv embargoed access
http://purl.org/coar/access_right/c_f1cf
Reconocimiento - No comercial - Sin obra derivada (by-nc-nd)
http://creativecommons.org/licenses/by-nc-nd/4.0/
dc.rights.openaire.fl_str_mv info:eu-repo/semantics/embargoedAccess
rights_invalid_str_mv embargoed access
http://purl.org/coar/access_right/c_f1cf
Reconocimiento - No comercial - Sin obra derivada (by-nc-nd)
http://creativecommons.org/licenses/by-nc-nd/4.0/
eu_rights_str_mv embargoedAccess
dc.format.none.fl_str_mv application/pdf
application/pdf
dc.publisher.none.fl_str_mv Elsevier
publisher.none.fl_str_mv Elsevier
dc.source.none.fl_str_mv reponame:RiuNet. Repositorio Institucional de la Universitat Politécnica de Valéncia
instname:Universitat Politècnica de València (UPV)
instname_str Universitat Politècnica de València (UPV)
reponame_str RiuNet. Repositorio Institucional de la Universitat Politécnica de Valéncia
collection RiuNet. Repositorio Institucional de la Universitat Politécnica de Valéncia
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