Feasibility Study of Valorizing Rejected Peas as a Food Ingredient

[EN] The agri-food sector faces the dual challenge of reducing waste and meeting the growing demand for sustainable plant-based ingredients. This study investigated the valorization of rejected peas through two alternative pathways, pea flour production and pea protein production, with the aim of id...

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Detalles Bibliográficos
Autores: Ros Valladolid, Daniel, Pio, Gianmaria, Zambon, Alessandro
Tipo de recurso: artículo
Fecha de publicación:2026
País:España
Institución:Universitat Politècnica de València (UPV)
Repositorio:RiuNet. Repositorio Institucional de la Universitat Politécnica de Valéncia
Idioma:inglés
OAI Identifier:oai:dnet:riunet______::73f5f3e94df5b96ceec9b46b06638eec
Acceso en línea:https://riunet.upv.es/handle/10251/235945
Access Level:acceso abierto
Palabra clave:Rejected peas
Pea protein
By-products valorization
Industrial feasibility
Techno-economic assessment
Descripción
Sumario:[EN] The agri-food sector faces the dual challenge of reducing waste and meeting the growing demand for sustainable plant-based ingredients. This study investigated the valorization of rejected peas through two alternative pathways, pea flour production and pea protein production, with the aim of identifying the most suitable option for industrial implementation. A two-stage methodology was adopted. First, a preliminary screening comparison was carried out using qualitative criteria related to process complexity, implementation time, sustainability, expected material yield, market relevance, investment requirements, and operating costs. This initial assessment identified pea flour as the more feasible route under the industrial conditions considered. Second, the selected pea flour pathway was investigated in greater detail through process mapping, mass and energy balances, preliminary equipment sizing, and early-stage economic assessment. The results show that pea flour production can be organized as a flexible process combining seasonal upstream preprocessing with stabilized downstream conversion supported by freezing and controlled thawing. Under the base case considered, the route achieves an annual packaged-flour recovery of 46.5% relative to the recoverable rejected peas. Overall, the study indicates that pea flour represents a practical and scalable first-step valorization strategy, whereas pea protein remains a potentially valuable but more complex alternative requiring further dedicated development and quantitative assessment.