Improvement model to increase efficiency through the use of 5S, TPM and SMED tools in a plastic SME company

Over time, the manufacturing industry has evolved enormously, requiring increasingly efficient processes, with reduced repair times and fewer defects. In this sense, in the case study a low efficiency in the production process was identified, given that the percentage in the plastics sector is 73%....

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Detalhes bibliográficos
Autores: Allca Chauca, Valeria S., Yauri Mendoza, Ana C., Sáenz Morón, Martin J.
Formato: artículo
Fecha de publicación:2023
País:Perú
Recursos:Universidad Peruana de Ciencias Aplicadas
Repositorio:UPC-Institucional
Idioma:inglés
OAI Identifier:oai:repositorioacademico.upc.edu.pe:10757/669505
Acesso em linha:http://hdl.handle.net/10757/669505
Access Level:acceso embargado
Palavra-chave:5S
Efficiency
Plastics industry
SMED
TPM
https://purl.org/pe-repo/ocde/ford#2.01.00
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oai_identifier_str oai:repositorioacademico.upc.edu.pe:10757/669505
network_acronym_str PE
network_name_str Perú
repository_id_str
dc.title.es_PE.fl_str_mv Improvement model to increase efficiency through the use of 5S, TPM and SMED tools in a plastic SME company
title Improvement model to increase efficiency through the use of 5S, TPM and SMED tools in a plastic SME company
spellingShingle Improvement model to increase efficiency through the use of 5S, TPM and SMED tools in a plastic SME company
Allca Chauca, Valeria S.
5S
Efficiency
Plastics industry
SMED
TPM
https://purl.org/pe-repo/ocde/ford#2.01.00
title_short Improvement model to increase efficiency through the use of 5S, TPM and SMED tools in a plastic SME company
title_full Improvement model to increase efficiency through the use of 5S, TPM and SMED tools in a plastic SME company
title_fullStr Improvement model to increase efficiency through the use of 5S, TPM and SMED tools in a plastic SME company
title_full_unstemmed Improvement model to increase efficiency through the use of 5S, TPM and SMED tools in a plastic SME company
title_sort Improvement model to increase efficiency through the use of 5S, TPM and SMED tools in a plastic SME company
dc.creator.none.fl_str_mv Allca Chauca, Valeria S.
Yauri Mendoza, Ana C.
Sáenz Morón, Martin J.
author Allca Chauca, Valeria S.
author_facet Allca Chauca, Valeria S.
Yauri Mendoza, Ana C.
Sáenz Morón, Martin J.
author_role author
author2 Yauri Mendoza, Ana C.
Sáenz Morón, Martin J.
author2_role author
author
dc.subject.es_PE.fl_str_mv 5S
Efficiency
Plastics industry
SMED
TPM
topic 5S
Efficiency
Plastics industry
SMED
TPM
https://purl.org/pe-repo/ocde/ford#2.01.00
dc.subject.ocde.none.fl_str_mv https://purl.org/pe-repo/ocde/ford#2.01.00
description Over time, the manufacturing industry has evolved enormously, requiring increasingly efficient processes, with reduced repair times and fewer defects. In this sense, in the case study a low efficiency in the production process was identified, given that the percentage in the plastics sector is 73%. Therefore, a more detailed analysis was carried out and it was found that high repair time and reprocessing due to defects are the main causes. Consequently, an improvement model based on 5S, TPM and SMED tools is proposed with the objective of reducing the costs of the described problem, which are equivalent to 7.45% of revenues. In addition, it seeks to reduce reprocesses due to defects by 43%, while repair time is reduced by 77%. Applying the presented model, it was obtained a decrease of the presented 5S deficiencies by 11.50%, increase of efficiency to 73.65%, improvement of machine availability to 85.46% and reduction by 1.36% and up to 39.24 of the effects of burn marks and setup time, respectively. Thus, it is expected that companies belonging to the plastics or related sectors will use the results obtained as a reference for improvement.
publishDate 2023
dc.date.accessioned.none.fl_str_mv 2023-11-28T16:21:04Z
dc.date.available.none.fl_str_mv 2023-11-28T16:21:04Z
dc.date.issued.fl_str_mv 2023-01-01
dc.type.es_PE.fl_str_mv info:eu-repo/semantics/article
dc.type.version.none.fl_str_mv http://purl.org/coar/version/c_970fb48d4fbd8a2330
format article
dc.identifier.uri.none.fl_str_mv http://hdl.handle.net/10757/669505
dc.identifier.eissn.none.fl_str_mv 24146390
dc.identifier.journal.es_PE.fl_str_mv Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
dc.identifier.eid.none.fl_str_mv 2-s2.0-85172293337
dc.identifier.scopusid.none.fl_str_mv SCOPUS_ID:85172293337
dc.identifier.isni.none.fl_str_mv 0000 0001 2196 144X
url http://hdl.handle.net/10757/669505
identifier_str_mv 24146390
Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
2-s2.0-85172293337
SCOPUS_ID:85172293337
0000 0001 2196 144X
dc.language.iso.es_PE.fl_str_mv eng
language eng
dc.rights.es_PE.fl_str_mv info:eu-repo/semantics/embargoedAccess
eu_rights_str_mv embargoedAccess
dc.format.es_PE.fl_str_mv application/html
dc.publisher.es_PE.fl_str_mv Latin American and Caribbean Consortium of Engineering Institutions
dc.source.none.fl_str_mv reponame:UPC-Institucional
instname:Universidad Peruana de Ciencias Aplicadas
instacron:UPC
instname_str Universidad Peruana de Ciencias Aplicadas
instacron_str UPC
institution UPC
reponame_str UPC-Institucional
collection UPC-Institucional
dc.source.journaltitle.none.fl_str_mv Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology
dc.source.volume.none.fl_str_mv 2023-July
bitstream.url.fl_str_mv https://repositorioacademico.upc.edu.pe/bitstream/10757/669505/1/license.txt
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bitstream.checksumAlgorithm.fl_str_mv MD5
repository.name.fl_str_mv Repositorio Académico UPC
repository.mail.fl_str_mv upc@openrepository.com
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spelling bf6bda147c6baf3549e53165e20b7fad30077119c468e1284f1e9a873e2961799c63006ba7beed19fa8663e7d31fcb522037b93002023-11-28T16:21:04Z2023-11-28T16:21:04Z2023-01-01http://hdl.handle.net/10757/66950524146390Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology2-s2.0-85172293337SCOPUS_ID:851722933370000 0001 2196 144XOver time, the manufacturing industry has evolved enormously, requiring increasingly efficient processes, with reduced repair times and fewer defects. In this sense, in the case study a low efficiency in the production process was identified, given that the percentage in the plastics sector is 73%. Therefore, a more detailed analysis was carried out and it was found that high repair time and reprocessing due to defects are the main causes. Consequently, an improvement model based on 5S, TPM and SMED tools is proposed with the objective of reducing the costs of the described problem, which are equivalent to 7.45% of revenues. In addition, it seeks to reduce reprocesses due to defects by 43%, while repair time is reduced by 77%. Applying the presented model, it was obtained a decrease of the presented 5S deficiencies by 11.50%, increase of efficiency to 73.65%, improvement of machine availability to 85.46% and reduction by 1.36% and up to 39.24 of the effects of burn marks and setup time, respectively. Thus, it is expected that companies belonging to the plastics or related sectors will use the results obtained as a reference for improvement.ODS 9: Industria, Innovación e InfraestructuraODS 12: Producción y Consumo ResponsablesODS 8: Trabajo Decente y Crecimiento Económicoapplication/htmlengLatin American and Caribbean Consortium of Engineering Institutionsinfo:eu-repo/semantics/embargoedAccess5SEfficiencyPlastics industrySMEDTPMhttps://purl.org/pe-repo/ocde/ford#2.01.00Improvement model to increase efficiency through the use of 5S, TPM and SMED tools in a plastic SME companyinfo:eu-repo/semantics/articlehttp://purl.org/coar/version/c_970fb48d4fbd8a2330Proceedings of the LACCEI international Multi-conference for Engineering, Education and Technology2023-Julyreponame:UPC-Institucionalinstname:Universidad Peruana de Ciencias Aplicadasinstacron:UPCAllca Chauca, Valeria S.Yauri Mendoza, Ana C.Sáenz Morón, Martin J.LICENSElicense.txtlicense.txttext/plain; charset=utf-81748https://repositorioacademico.upc.edu.pe/bitstream/10757/669505/1/license.txt8a4605be74aa9ea9d79846c1fba20a33MD51false10757/669505oai:repositorioacademico.upc.edu.pe:10757/6695052026-02-17 17:49:19.056Repositorio Académico UPCupc@openrepository.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