Design Methodology of a Novel Comminution Machine

This paper outlines the conceptual and numerical design process of a comminution equipment centered on particle breakdown through impact. The process is divided into four stages, starting with the generation of device concepts achieved by developing a needs matrix for an optimal machine. Subsequentl...

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Detalles Bibliográficos
Autores: Mantari, J.L., Córdova, A., Panduro, R.M.R.
Tipo de recurso: artículo
Fecha de publicación:2024
País:Perú
Institución:Universidad Nacional de Ingeniería
Repositorio:UNI-Tesis
Idioma:inglés
OAI Identifier:oai:cybertesis.uni.edu.pe:20.500.14076/29123
Acceso en línea:http://hdl.handle.net/20.500.14076/29123
https://doi.org/10.22055/jacm.2024.46199.4478
Access Level:acceso abierto
Palabra clave:Comminution
Mining
Machine Design
https://purl.org/pe-repo/ocde/ford#2.03.02
Descripción
Sumario:This paper outlines the conceptual and numerical design process of a comminution equipment centered on particle breakdown through impact. The process is divided into four stages, starting with the generation of device concepts achieved by developing a needs matrix for an optimal machine. Subsequently, in the second stage, various equipment shape proposals were introduced and tested, with the selection of an optimal proposal determined through performance comparisons. For comparison purposes, simulations utilizing the discrete element method (DEM) were conducted, considering analyses of accumulated power from collisions and particle breakage. Once the optimized prototype was identified, a breakage simulation was conducted to measure the device's reduction ratio. In the third stage, the machine elements of the device were calculated. Finally, in the fourth stage, a series of simulations utilizing the finite element method (FEM) were carried out to perform structural and modal analyses of the final design. The evaluated variables identified in the simulations played a crucial role in optimizing the design, ultimately resulting in a device with a reduction ratio of 1:19.8 for limestone.