Design, motion-planning, and manufacturing of custom-shaped tools for 5-axis super abrasive machining of a turbomachinary blade like component

Free-form surfaces generated by Non-Uniform Rational B-Splines (NURBS) are evolving to face turbomachinery components requirements, such as turbine blades to enhanced efficiency. Super Abrasive Machining (SAM) is presented as a potential process for high-added value components using custom-shaped to...

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Detalles Bibliográficos
Autores: Martinez, M., Gomez, G., Bo, P., Barton, M., Gonzalez, H., Calleja, A., López de Lacalle, L.N.
Tipo de recurso: artículo
Estado:Versión aceptada para publicación
Fecha de publicación:2024
País:España
Institución:Basque Center for Applied Mathematics (BCAM)
Repositorio:BIRD. BCAM's Institutional Repository Data
OAI Identifier:oai:bird.bcamath.org:20.500.11824/1843
Acceso en línea:http://hdl.handle.net/20.500.11824/1843
Access Level:acceso abierto
Palabra clave:Free-form surface
Super Abrasive Machining
Non-Uniform Rational B-Splines
turbine blades
high-quality surface finish
tool path-planning
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spelling Design, motion-planning, and manufacturing of custom-shaped tools for 5-axis super abrasive machining of a turbomachinary blade like componentMartinez, M.Gomez, G.Bo, P.Barton, M.Gonzalez, H.Calleja, A.López de Lacalle, L.N.Free-form surfaceSuper Abrasive MachiningNon-Uniform Rational B-Splinesturbine bladeshigh-quality surface finishtool path-planningFree-form surfaces generated by Non-Uniform Rational B-Splines (NURBS) are evolving to face turbomachinery components requirements, such as turbine blades to enhanced efficiency. Super Abrasive Machining (SAM) is presented as a potential process for high-added value components using custom-shaped tools to be adapted to any surface. The adaptability and flexibility of these tool concepts are specifically designed to fit these complex surfaces. This paper presents an innovative manufacturing approach for blade type components using a custom-shaped tool designed through an optimization process that simultaneously optimizes both the shape of the tool and its motion. The proposed method with SAM finishing using a custom-shaped tool is compared against a standard tool and traditional machining process. The result obtained on the blade test case show that the custom-shaped tools need fewer paths, yet produce more accurate surface finish.202420242024info:eu-repo/semantics/articleinfo:eu-repo/semantics/acceptedVersionapplication/pdfhttp://hdl.handle.net/20.500.11824/1843reponame:BIRD. BCAM's Institutional Repository Datainstname:Basque Center for Applied Mathematics (BCAM)Ingléshttps://link.springer.com/article/10.1007/s00170-024-13774-7info:eu-repo/grantAgreement/EC/H2020/862025info:eu-repo/grantAgreement/AEI/Plan Estatal de Investigación Científica y Técnica y de Innovación 2021-2023/CEX2021-001142-Sinfo:eu-repo/grantAgreement/AEI/Plan Estatal de Investigación Científica y Técnica y de Innovación 2017-2020/PID2019-104488RB-I00info:eu-repo/grantAgreement/Gobierno Vasco/BERC/BERC.2022-2025Reconocimiento-NoComercial-CompartirIgual 3.0 Españahttp://creativecommons.org/licenses/by-nc-sa/3.0/es/info:eu-repo/semantics/openAccessoai:bird.bcamath.org:20.500.11824/18432026-06-19T12:47:47Z
dc.title.none.fl_str_mv Design, motion-planning, and manufacturing of custom-shaped tools for 5-axis super abrasive machining of a turbomachinary blade like component
title Design, motion-planning, and manufacturing of custom-shaped tools for 5-axis super abrasive machining of a turbomachinary blade like component
spellingShingle Design, motion-planning, and manufacturing of custom-shaped tools for 5-axis super abrasive machining of a turbomachinary blade like component
Martinez, M.
Free-form surface
Super Abrasive Machining
Non-Uniform Rational B-Splines
turbine blades
high-quality surface finish
tool path-planning
title_short Design, motion-planning, and manufacturing of custom-shaped tools for 5-axis super abrasive machining of a turbomachinary blade like component
title_full Design, motion-planning, and manufacturing of custom-shaped tools for 5-axis super abrasive machining of a turbomachinary blade like component
title_fullStr Design, motion-planning, and manufacturing of custom-shaped tools for 5-axis super abrasive machining of a turbomachinary blade like component
title_full_unstemmed Design, motion-planning, and manufacturing of custom-shaped tools for 5-axis super abrasive machining of a turbomachinary blade like component
title_sort Design, motion-planning, and manufacturing of custom-shaped tools for 5-axis super abrasive machining of a turbomachinary blade like component
dc.creator.none.fl_str_mv Martinez, M.
Gomez, G.
Bo, P.
Barton, M.
Gonzalez, H.
Calleja, A.
López de Lacalle, L.N.
author Martinez, M.
author_facet Martinez, M.
Gomez, G.
Bo, P.
Barton, M.
Gonzalez, H.
Calleja, A.
López de Lacalle, L.N.
author_role author
author2 Gomez, G.
Bo, P.
Barton, M.
Gonzalez, H.
Calleja, A.
López de Lacalle, L.N.
author2_role author
author
author
author
author
author
dc.subject.none.fl_str_mv Free-form surface
Super Abrasive Machining
Non-Uniform Rational B-Splines
turbine blades
high-quality surface finish
tool path-planning
topic Free-form surface
Super Abrasive Machining
Non-Uniform Rational B-Splines
turbine blades
high-quality surface finish
tool path-planning
description Free-form surfaces generated by Non-Uniform Rational B-Splines (NURBS) are evolving to face turbomachinery components requirements, such as turbine blades to enhanced efficiency. Super Abrasive Machining (SAM) is presented as a potential process for high-added value components using custom-shaped tools to be adapted to any surface. The adaptability and flexibility of these tool concepts are specifically designed to fit these complex surfaces. This paper presents an innovative manufacturing approach for blade type components using a custom-shaped tool designed through an optimization process that simultaneously optimizes both the shape of the tool and its motion. The proposed method with SAM finishing using a custom-shaped tool is compared against a standard tool and traditional machining process. The result obtained on the blade test case show that the custom-shaped tools need fewer paths, yet produce more accurate surface finish.
publishDate 2024
dc.date.none.fl_str_mv 2024
2024
2024
dc.type.none.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/acceptedVersion
format article
status_str acceptedVersion
dc.identifier.none.fl_str_mv http://hdl.handle.net/20.500.11824/1843
url http://hdl.handle.net/20.500.11824/1843
dc.language.none.fl_str_mv Inglés
language_invalid_str_mv Inglés
dc.relation.none.fl_str_mv https://link.springer.com/article/10.1007/s00170-024-13774-7
info:eu-repo/grantAgreement/EC/H2020/862025
info:eu-repo/grantAgreement/AEI/Plan Estatal de Investigación Científica y Técnica y de Innovación 2021-2023/CEX2021-001142-S
info:eu-repo/grantAgreement/AEI/Plan Estatal de Investigación Científica y Técnica y de Innovación 2017-2020/PID2019-104488RB-I00
info:eu-repo/grantAgreement/Gobierno Vasco/BERC/BERC.2022-2025
dc.rights.none.fl_str_mv Reconocimiento-NoComercial-CompartirIgual 3.0 España
http://creativecommons.org/licenses/by-nc-sa/3.0/es/
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Reconocimiento-NoComercial-CompartirIgual 3.0 España
http://creativecommons.org/licenses/by-nc-sa/3.0/es/
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.source.none.fl_str_mv reponame:BIRD. BCAM's Institutional Repository Data
instname:Basque Center for Applied Mathematics (BCAM)
instname_str Basque Center for Applied Mathematics (BCAM)
reponame_str BIRD. BCAM's Institutional Repository Data
collection BIRD. BCAM's Institutional Repository Data
repository.name.fl_str_mv
repository.mail.fl_str_mv
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score 15.811543

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