Evaluating the use of calcium hydrogen phosphate dihydrate as a mineral-based fire retardant for application in melamine-urea-formaldehyde ( MUF )-bonded wood-based composite materials

Calcium hydrogen phosphate dihydrate (DCPD) was evaluated for its potential as a mineral fire retardant (FR) for application in melamine-urea-formaldehyde (MUF)-bonded wood composites. The efficacy as FR was studied in melamine-urea-formaldehyde (MUF)-bonded three-layer particleboard as a function o...

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Detalles Bibliográficos
Autores: Ozyhar, Tomasz, Tschannen, Christof, Thoemen, Heiko Thoemen, Zoppe, Justin Orazio|||0000-0002-3599-9227
Tipo de recurso: artículo
Fecha de publicación:2021
País:España
Institución:Universitat Politècnica de Catalunya (UPC)
Repositorio:UPCommons. Portal del coneixement obert de la UPC
Idioma:inglés
OAI Identifier:oai:upcommons.upc.edu:2117/351151
Acceso en línea:https://hdl.handle.net/2117/351151
https://dx.doi.org/10.1002/fam.3009
Access Level:acceso abierto
Palabra clave:Calcium orthophosphate
Fire retardant
Hydrated mineral
Mineral extender
Resin curing
Watervapor release
Fusta -- Química
Àrees temàtiques de la UPC::Enginyeria dels materials
Descripción
Sumario:Calcium hydrogen phosphate dihydrate (DCPD) was evaluated for its potential as a mineral fire retardant (FR) for application in melamine-urea-formaldehyde (MUF)-bonded wood composites. The efficacy as FR was studied in melamine-urea-formaldehyde (MUF)-bonded three-layer particleboard as a function of addition quantities of 10-, 20- and 30¿wt%. Resistance to fire and mechanical properties were determined by measuring the self-extinguishing time after flame exposure and internal bond strength, respectively. Combustion behavior was examined on samples with 20¿wt% DCPD addition by performing cone calorimetry experiments. The efficacy of DCPD was evaluated by determining the heat release, total heat release rate, smoke production, and smoke production rate and compared to another promising mineral-based fire-retardant composition (FRC) based on hydroxyapatite (HA) with deliquescent salt and HA alone. The effect of FR on the curing behavior of MUF in relation to mechanical properties was determined through viscosity measurements of MUF with 10 wt% addition of FR. The results confirmed the fire-retardant characteristics of DCPD in wood composites, albeit at higher application rates when compared to the FRC, however with no negative impact on resin curing time or mechanical strength. Based on the demonstrated compatibility in MUF, DCPD is considered a promising mineral extender of other FRs for application in UF-based wood composites.