Corrosion behavior of additively manufactured steels: a comprehensive review

Additive manufacturing (AM) is transforming the production of steel components, offering unique advantages such as design freedom and the ability to create complex geometries. This review examines the corrosion behavior of various steel types, including austenitic stainless steels (SS), martensitic...

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Autores: Villabona Gorri, Eneko, Veiga Suárez, Fernando, Rivero Fuente, Pedro J., Uralde Jiménez, Virginia, Suárez, Alfredo
Tipo de recurso: artículo
Estado:Versión publicada
Fecha de publicación:2025
País:España
Institución:Universidad Pública de Navarra
Repositorio:Academica-e. Repositorio Institucional de la Universidad Pública de Navarra
OAI Identifier:oai:academica-e.unavarra.es:2454/54470
Acceso en línea:https://hdl.handle.net/2454/54470
Access Level:acceso abierto
Palabra clave:Additive manufacturing
Alloyed steels
Corrosion resistance
Laser metal deposition
Selective laser melting
Stainless steels
Wire arc additive manufacturing
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spelling Corrosion behavior of additively manufactured steels: a comprehensive reviewVillabona Gorri, EnekoVeiga Suárez, FernandoRivero Fuente, Pedro J.Uralde Jiménez, VirginiaSuárez, AlfredoAdditive manufacturingAlloyed steelsCorrosion resistanceLaser metal depositionSelective laser meltingStainless steelsWire arc additive manufacturingAdditive manufacturing (AM) is transforming the production of steel components, offering unique advantages such as design freedom and the ability to create complex geometries. This review examines the corrosion behavior of various steel types, including austenitic stainless steels (SS), martensitic SS, duplex SS, low-alloy steels, and maraging steels, produced through AM technologies. In addition, the topic of material hybridization through AM is addressed, which allows for the optimization of the properties of the base materials. While AM often generates finer grain structures, particularly in SS, which enhances corrosion resistance, it can also lead to undesirable phases, precipitates, or defects like porosity that degrade performance. Controlling AM process parameters is crucial to achieving the desired microstructure and optimizing corrosion resistance. The review highlights current knowledge, identifies challenges, and underscores the importance of standardized testing methodologies to enable better cross-study comparisons and guide future advancements in corrosion-resistant AM steels.This research was funded by the Spanish Ministry of Science and Innovation (MCIN/AEI/10.13039/501100011033) under the project FactorIA (grant no.PLEC2024-011165) and supported as part of the ADDILANZA and MMAMprojects by the Euroregion Nouvelle-Aquitaine Euskadi Navarra through the“Euroregional Innovation” program. Open access funding provided by Universidad Pública de Navarra.WileyIngenieríaIngeniaritzaInstitute for Advanced Materials and Mathematics - INAMAT2Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa2025info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfhttps://hdl.handle.net/2454/54470reponame:Academica-e. Repositorio Institucional de la Universidad Pública de Navarrainstname:Universidad Pública de NavarraInglésinfo:eu-repo/grantAgreement/AEI/Plan Estatal de Investigación Científica y Técnica y de Innovación 2024-2029/PLEC2024-011165© 2025 The Author(s). This is an open access article under the terms of the CreativeCommons Attribution-NonCommercial License.https://creativecommons.org/licenses/by-nc/4.0/info:eu-repo/semantics/openAccessoai:academica-e.unavarra.es:2454/544702026-06-17T12:41:47Z
dc.title.none.fl_str_mv Corrosion behavior of additively manufactured steels: a comprehensive review
title Corrosion behavior of additively manufactured steels: a comprehensive review
spellingShingle Corrosion behavior of additively manufactured steels: a comprehensive review
Villabona Gorri, Eneko
Additive manufacturing
Alloyed steels
Corrosion resistance
Laser metal deposition
Selective laser melting
Stainless steels
Wire arc additive manufacturing
title_short Corrosion behavior of additively manufactured steels: a comprehensive review
title_full Corrosion behavior of additively manufactured steels: a comprehensive review
title_fullStr Corrosion behavior of additively manufactured steels: a comprehensive review
title_full_unstemmed Corrosion behavior of additively manufactured steels: a comprehensive review
title_sort Corrosion behavior of additively manufactured steels: a comprehensive review
dc.creator.none.fl_str_mv Villabona Gorri, Eneko
Veiga Suárez, Fernando
Rivero Fuente, Pedro J.
Uralde Jiménez, Virginia
Suárez, Alfredo
author Villabona Gorri, Eneko
author_facet Villabona Gorri, Eneko
Veiga Suárez, Fernando
Rivero Fuente, Pedro J.
Uralde Jiménez, Virginia
Suárez, Alfredo
author_role author
author2 Veiga Suárez, Fernando
Rivero Fuente, Pedro J.
Uralde Jiménez, Virginia
Suárez, Alfredo
author2_role author
author
author
author
dc.contributor.none.fl_str_mv Ingeniería
Ingeniaritza
Institute for Advanced Materials and Mathematics - INAMAT2
Universidad Pública de Navarra / Nafarroako Unibertsitate Publikoa
dc.subject.none.fl_str_mv Additive manufacturing
Alloyed steels
Corrosion resistance
Laser metal deposition
Selective laser melting
Stainless steels
Wire arc additive manufacturing
topic Additive manufacturing
Alloyed steels
Corrosion resistance
Laser metal deposition
Selective laser melting
Stainless steels
Wire arc additive manufacturing
description Additive manufacturing (AM) is transforming the production of steel components, offering unique advantages such as design freedom and the ability to create complex geometries. This review examines the corrosion behavior of various steel types, including austenitic stainless steels (SS), martensitic SS, duplex SS, low-alloy steels, and maraging steels, produced through AM technologies. In addition, the topic of material hybridization through AM is addressed, which allows for the optimization of the properties of the base materials. While AM often generates finer grain structures, particularly in SS, which enhances corrosion resistance, it can also lead to undesirable phases, precipitates, or defects like porosity that degrade performance. Controlling AM process parameters is crucial to achieving the desired microstructure and optimizing corrosion resistance. The review highlights current knowledge, identifies challenges, and underscores the importance of standardized testing methodologies to enable better cross-study comparisons and guide future advancements in corrosion-resistant AM steels.
publishDate 2025
dc.date.none.fl_str_mv 2025
dc.type.none.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.none.fl_str_mv https://hdl.handle.net/2454/54470
url https://hdl.handle.net/2454/54470
dc.language.none.fl_str_mv Inglés
language_invalid_str_mv Inglés
dc.relation.none.fl_str_mv info:eu-repo/grantAgreement/AEI/Plan Estatal de Investigación Científica y Técnica y de Innovación 2024-2029/PLEC2024-011165
dc.rights.none.fl_str_mv https://creativecommons.org/licenses/by-nc/4.0/
info:eu-repo/semantics/openAccess
rights_invalid_str_mv https://creativecommons.org/licenses/by-nc/4.0/
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Wiley
publisher.none.fl_str_mv Wiley
dc.source.none.fl_str_mv reponame:Academica-e. Repositorio Institucional de la Universidad Pública de Navarra
instname:Universidad Pública de Navarra
instname_str Universidad Pública de Navarra
reponame_str Academica-e. Repositorio Institucional de la Universidad Pública de Navarra
collection Academica-e. Repositorio Institucional de la Universidad Pública de Navarra
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