EDM machinability and surface roughness analysis of TiB2 using copper electrodes

Titanium diboride (TiB2) is a sintered ceramic material which has a high industrial interest due to its excellent mechanical properties, such as immense hardness, elastic modulus, and abrasion resistance. Unlike most ceramics, this material can be machined by using an electrical discharge machining...

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Detalles Bibliográficos
Autores: Torres Salcedo, Alexia, Luis Pérez, Carmelo Javier, Puertas Arbizu, Ignacio
Tipo de recurso: artículo
Estado:Versión aceptada para publicación
Fecha de publicación:2017
País:España
Institución:Universidad Pública de Navarra
Repositorio:Academica-e. Repositorio Institucional de la Universidad Pública de Navarra
OAI Identifier:oai:academica-e.unavarra.es:2454/53024
Acceso en línea:https://hdl.handle.net/2454/53024
Access Level:acceso abierto
Palabra clave:TiB2
Electrical discharge machining (EDM)
Material removal rate (MRR)
Electrode wear (EW)
Surface roughness
Descripción
Sumario:Titanium diboride (TiB2) is a sintered ceramic material which has a high industrial interest due to its excellent mechanical properties, such as immense hardness, elastic modulus, and abrasion resistance. Unlike most ceramics, this material can be machined by using an electrical discharge machining (EDM) process because of its good thermal and electrical conductivity. In this present study the applicability of an EDM process for manufacturing titanium diboride is analysed. To do that, the influence of EDM parameters is studied on three of the most important technological characteristics in EDM: material removal rate (MRR), electrode wear (EW) and surface roughness (Ra). Results confirm that the most influential factor on MRR and Ra is the current intensity whereas in the case of EW, it is the pulse time. Additionally, the control of these parameters allows technological tables to be obtained in order to determine the optimum operating conditions. Such technological tables exist for the case of steels but they do not exist for TiB2, in which the optimal conditions are to be determined experimentally.