Usage of a mechatronics software for efficient machine development

Industrial machine manufactures face an increasing demand to deliver new high-quality products in a short time and at a reasonable price. Customers expect to receive machines that are productive, robust and flexible enough to adapt to their needs. Meeting these requirements while developing new tech...

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Detalles Bibliográficos
Autor: Carbonell I Vilaplana, Berta
Tipo de recurso: tesis de maestría
Fecha de publicación:2020
País:España
Institución:Universitat Politècnica de Catalunya (UPC)
Repositorio:UPCommons. Portal del coneixement obert de la UPC
Idioma:inglés
OAI Identifier:oai:upcommons.upc.edu:2117/187836
Acceso en línea:https://hdl.handle.net/2117/187836
Access Level:acceso abierto
Palabra clave:Mechatronics
Mecatrònica
Àrees temàtiques de la UPC::Enginyeria mecànica
Descripción
Sumario:Industrial machine manufactures face an increasing demand to deliver new high-quality products in a short time and at a reasonable price. Customers expect to receive machines that are productive, robust and flexible enough to adapt to their needs. Meeting these requirements while developing new technologies is a great business challenge. The development process is complex and with high degrees of uncertainty. Thus, the industry needs new development methods and tools that help them deal with complexity, be more efficient, and reduce costs. These tools are software that emulates physical systems into virtual models. By using them, engineers can verify machine concepts, integrate designs or validate control programs to make informed decisions before any hardware is built. In this context, this project shows a case study where a system is developed using a modelbased approach. The system is a prototype meant to automatically pick 3D printed parts and place them in a packaging box. The machine model is developed to validate and optimize the pick and place algorithms before testing them in the physical equipment. The final simulation can understand the position, speed and acceleration values introduced by the user and provide a correct 3D visualization of the machine movement. The model includes the physical properties and kinematics of all the moving machine components, the behaviour of the motor drives and the data exchange between the controller and the peripheries. The simulation is governed by the same control program that is executed in the real machine. The virtual model is validated by a 3D visualization of the machine motion as well as an analysis of the motion graphs of several movement sequences. The project also includes an analysis of the costs and the environmental impact of this work. This thesis also analyses the advantages and implications of using a virtual model to develop a machine. This is done through a literature review and observations made during the development of the case study.