Process design and economic analysis of a hypothetical bioethanol production plant using carob pod as feedstock

A process for the production of ethanol from carob (Ceratonia siliqua) pods was designed and an economic analysis was carried out for a hypothetical plant. The plant was assumed to perform an aqueous extraction of sugars from the pods followed by fermentation and distillation to produce ethanol. The...

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Bibliographic Details
Authors: Sánchez Segado, Sergio, Lozano Blanco, Luis Javier, Pérez de los Ríos, Antonia, Hernández Fernández, Francisco José, Godínez Seoane, Carlos, Juan García, Diego
Format: article
Status:Versión aceptada para publicación
Publication Date:2012
Country:España
Institution:Universidad Politécnica de Cartagena(UPCT)
Repository:Repositorio Digital UPCT
OAI Identifier:oai:repositorio.upct.es:10317/13159
Online Access:http://hdl.handle.net/10317/13159
https://www.sciencedirect.com/science/article/pii/S0960852411015124
Access Level:Open access
Keyword:bioethanol
carob pod
economic analysis
process design
Ingeniería Química
3303.03 Procesos Químicos
Description
Summary:A process for the production of ethanol from carob (Ceratonia siliqua) pods was designed and an economic analysis was carried out for a hypothetical plant. The plant was assumed to perform an aqueous extraction of sugars from the pods followed by fermentation and distillation to produce ethanol. The total fixed capital investment for a base case process with a capacity to transform 68,000 t/year carob pod was calculated as 39.61 millon euros (€) with a minimum bioethanol production cost of 0.51€/L and an internal rate of return of 7%. The plant was found to be profitable at carob pod prices lower than 0.188€/kg. An increase in the transformation capacity of the plant from 33,880 to 135,450 t/year was calculated to result in an increase in the internal rate of return from 5.50% to 13.61%. The obtained results show that carob pod is a promising alternative source for bioethanol production.