3D-printed mineral limestone structures for calcium looping thermochemical energy storage: reactivity and performance across cycles

This work presents a proof of concept for the use of 3D-printed CaCO₃ structures, prepared from low-cost and widely available mineral limestone, as an innovative approach for thermochemical energy storage (TCES) via the calcium looping (CaL) process in a fixed-bed reactor. These structures offer sig...

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Autores: Castro-Chincho, Ana, Ivorra-Martinez, Juan, Perejón, Antonio, Sánchez-Jiménez, Pedro E., Lascano, Diego, Ramírez-Rico, J., Pérez-Maqueda, Luis A.
Tipo de recurso: artículo
Estado:Versión publicada
Fecha de publicación:2025
País:España
Institución:Consejo Superior de Investigaciones Científicas (CSIC)
Repositorio:DIGITAL.CSIC. Repositorio Institucional del CSIC
OAI Identifier:oai:digital.csic.es:10261/406464
Acceso en línea:http://hdl.handle.net/10261/406464
https://api.elsevier.com/content/abstract/scopus_id/105017567762
Access Level:acceso abierto
Palabra clave:3D-printed structures
Calcium looping (CaL)
Limestone
Robocasting
Thermochemical energy storage (TCES)
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spelling 3D-printed mineral limestone structures for calcium looping thermochemical energy storage: reactivity and performance across cyclesCastro-Chincho, AnaIvorra-Martinez, JuanPerejón, AntonioSánchez-Jiménez, Pedro E.Lascano, DiegoRamírez-Rico, J.Pérez-Maqueda, Luis A.3D-printed structuresCalcium looping (CaL)LimestoneRobocastingThermochemical energy storage (TCES)This work presents a proof of concept for the use of 3D-printed CaCO₃ structures, prepared from low-cost and widely available mineral limestone, as an innovative approach for thermochemical energy storage (TCES) via the calcium looping (CaL) process in a fixed-bed reactor. These structures offer significant advantages in terms of reaction efficiency, gas flow control, structural stability, and maintenance. These factors are critical for achieving uniform reaction surface distribution and effective thermal management. The 3D structures were fabricated by robocasting and subjected to various debinding and calcination conditions. They maintained their structural integrity and exhibited high reactivity over multiple carbonation-calcination cycles. Under scheme 1 conditions (calcinations in nitrogen), the printed structures retained a CaO conversion of 0.44 after 50 cycles, corresponding to an energy density of 1.39 MJ kg−1 CaO, outperforming the powdered sample, which reached a conversion of 0.32. Advanced characterization techniques, including thermography, scanning electron microscopy, and X-ray computed tomography, highlight the internal structural advantages of the 3D structures. Overall, this study demonstrates the potential of 3D-printed CaCO₃ structures as scalable and efficient TCES materials, offering a promising route toward improving the performance and practical deployment of solid-state thermochemical energy storage systems.Financial support is acknowledged from grant TED2021-131839B-C22 funded by MCIN/AEI/10.13039/501100011033 and by European Union NextGenerationEU/PRTR, and the grant PID2022-140815OB-C22 funded by MCIN/AEI/10.13039/501100011033 and ERDF A way of making Europe. D.L. and J. I.-M. thank Generalitat Valenciana - GVA for funding their postdoc position through the CIAPOS program co-funded by ESF Investing in your future, grant numbers CIAPOS/2022/140 and CIAPOS/2023/362. Financial support provided by VII PPIT of the University of Seville for the use of the General Research Services (CITIUS) is acknowledged.Peer reviewedElsevierEuropean CommissionAgencia Estatal de Investigación (España)Ministerio de Ciencia e Innovación (España)Generalitat ValencianaUniversidad de SevillaCastro-Chincho, Ana [0009-0001-9756-5643]Ivorra-Martinez, Juan [0000-0001-8968-4899]Perejón, Antonio [0000-0002-5525-2227]Sánchez-Jiménez, Pedro E. [0000-0001-6982-141]Lascano, Diego [0000-0002-0996-1946]Ramírez-Rico, J. [0000-0002-1184-0756]Pérez-Maqueda, Luis A. [0000-0002-8267-3457]Consejo Superior de Investigaciones Científicas [https://ror.org/02gfc7t72]202520252025info:eu-repo/semantics/articlehttp://purl.org/coar/resource_type/c_6501Publisher's versioninfo:eu-repo/semantics/publishedVersionapplication/pdfhttp://hdl.handle.net/10261/406464https://api.elsevier.com/content/abstract/scopus_id/105017567762reponame:DIGITAL.CSIC. Repositorio Institucional del CSICinstname:Consejo Superior de Investigaciones Científicas (CSIC)Inglés#PLACEHOLDER_PARENT_METADATA_VALUE##PLACEHOLDER_PARENT_METADATA_VALUE#info:eu-repo/grantAgreement/AEI//TED2021-131839B-C22info:eu-repo/grantAgreement/AEI/Plan Estatal de Investigación Científica y Técnica y de Innovación 2021-2023/PID2022-140815OB-C22The underlying dataset has been published as supplementary material of the article in the publisher platform at DOI https://doi.org/10.1016/j.est.2025.118603https://doi.org/10.1016/j.est.2025.118603Síinfo:eu-repo/semantics/openAccessoai:digital.csic.es:10261/4064642026-05-22T06:33:51Z
dc.title.none.fl_str_mv 3D-printed mineral limestone structures for calcium looping thermochemical energy storage: reactivity and performance across cycles
title 3D-printed mineral limestone structures for calcium looping thermochemical energy storage: reactivity and performance across cycles
spellingShingle 3D-printed mineral limestone structures for calcium looping thermochemical energy storage: reactivity and performance across cycles
Castro-Chincho, Ana
3D-printed structures
Calcium looping (CaL)
Limestone
Robocasting
Thermochemical energy storage (TCES)
title_short 3D-printed mineral limestone structures for calcium looping thermochemical energy storage: reactivity and performance across cycles
title_full 3D-printed mineral limestone structures for calcium looping thermochemical energy storage: reactivity and performance across cycles
title_fullStr 3D-printed mineral limestone structures for calcium looping thermochemical energy storage: reactivity and performance across cycles
title_full_unstemmed 3D-printed mineral limestone structures for calcium looping thermochemical energy storage: reactivity and performance across cycles
title_sort 3D-printed mineral limestone structures for calcium looping thermochemical energy storage: reactivity and performance across cycles
dc.creator.none.fl_str_mv Castro-Chincho, Ana
Ivorra-Martinez, Juan
Perejón, Antonio
Sánchez-Jiménez, Pedro E.
Lascano, Diego
Ramírez-Rico, J.
Pérez-Maqueda, Luis A.
author Castro-Chincho, Ana
author_facet Castro-Chincho, Ana
Ivorra-Martinez, Juan
Perejón, Antonio
Sánchez-Jiménez, Pedro E.
Lascano, Diego
Ramírez-Rico, J.
Pérez-Maqueda, Luis A.
author_role author
author2 Ivorra-Martinez, Juan
Perejón, Antonio
Sánchez-Jiménez, Pedro E.
Lascano, Diego
Ramírez-Rico, J.
Pérez-Maqueda, Luis A.
author2_role author
author
author
author
author
author
dc.contributor.none.fl_str_mv European Commission
Agencia Estatal de Investigación (España)
Ministerio de Ciencia e Innovación (España)
Generalitat Valenciana
Universidad de Sevilla
Castro-Chincho, Ana [0009-0001-9756-5643]
Ivorra-Martinez, Juan [0000-0001-8968-4899]
Perejón, Antonio [0000-0002-5525-2227]
Sánchez-Jiménez, Pedro E. [0000-0001-6982-141]
Lascano, Diego [0000-0002-0996-1946]
Ramírez-Rico, J. [0000-0002-1184-0756]
Pérez-Maqueda, Luis A. [0000-0002-8267-3457]
Consejo Superior de Investigaciones Científicas [https://ror.org/02gfc7t72]
dc.subject.none.fl_str_mv 3D-printed structures
Calcium looping (CaL)
Limestone
Robocasting
Thermochemical energy storage (TCES)
topic 3D-printed structures
Calcium looping (CaL)
Limestone
Robocasting
Thermochemical energy storage (TCES)
description This work presents a proof of concept for the use of 3D-printed CaCO₃ structures, prepared from low-cost and widely available mineral limestone, as an innovative approach for thermochemical energy storage (TCES) via the calcium looping (CaL) process in a fixed-bed reactor. These structures offer significant advantages in terms of reaction efficiency, gas flow control, structural stability, and maintenance. These factors are critical for achieving uniform reaction surface distribution and effective thermal management. The 3D structures were fabricated by robocasting and subjected to various debinding and calcination conditions. They maintained their structural integrity and exhibited high reactivity over multiple carbonation-calcination cycles. Under scheme 1 conditions (calcinations in nitrogen), the printed structures retained a CaO conversion of 0.44 after 50 cycles, corresponding to an energy density of 1.39 MJ kg−1 CaO, outperforming the powdered sample, which reached a conversion of 0.32. Advanced characterization techniques, including thermography, scanning electron microscopy, and X-ray computed tomography, highlight the internal structural advantages of the 3D structures. Overall, this study demonstrates the potential of 3D-printed CaCO₃ structures as scalable and efficient TCES materials, offering a promising route toward improving the performance and practical deployment of solid-state thermochemical energy storage systems.
publishDate 2025
dc.date.none.fl_str_mv 2025
2025
2025
dc.type.none.fl_str_mv info:eu-repo/semantics/article
http://purl.org/coar/resource_type/c_6501
Publisher's version
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.none.fl_str_mv http://hdl.handle.net/10261/406464
https://api.elsevier.com/content/abstract/scopus_id/105017567762
url http://hdl.handle.net/10261/406464
https://api.elsevier.com/content/abstract/scopus_id/105017567762
dc.language.none.fl_str_mv Inglés
language_invalid_str_mv Inglés
dc.relation.none.fl_str_mv #PLACEHOLDER_PARENT_METADATA_VALUE#
#PLACEHOLDER_PARENT_METADATA_VALUE#
info:eu-repo/grantAgreement/AEI//TED2021-131839B-C22
info:eu-repo/grantAgreement/AEI/Plan Estatal de Investigación Científica y Técnica y de Innovación 2021-2023/PID2022-140815OB-C22
The underlying dataset has been published as supplementary material of the article in the publisher platform at DOI https://doi.org/10.1016/j.est.2025.118603
https://doi.org/10.1016/j.est.2025.118603

dc.rights.none.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
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dc.publisher.none.fl_str_mv Elsevier
publisher.none.fl_str_mv Elsevier
dc.source.none.fl_str_mv reponame:DIGITAL.CSIC. Repositorio Institucional del CSIC
instname:Consejo Superior de Investigaciones Científicas (CSIC)
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