Sustainable machining of additive manufactured SS-316L underpinning low carbon manufacturing goal

Among recent developments in manufacturing industries, the laser-powder bed fusion process (L-PBF) is gaining attention for manufacturing complex and functional parts through the selective melting of powders. However, post-processing is required to improve further the quality of L-PBF parts which co...

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Autores: Farooq, Muhammad Umar, Anwar, Saqib, Ullah, Rizwan, Guerra, Rodolfo Haber
Formato: artículo
Estado:Versión publicada
Fecha de publicación:2023
País:España
Recursos:Consejo Superior de Investigaciones Científicas (CSIC)
Repositorio:DIGITAL.CSIC. Repositorio Institucional del CSIC
OAI Identifier:oai:digital.csic.es:10261/347853
Acesso em linha:http://hdl.handle.net/10261/347853
Access Level:acceso abierto
Palavra-chave:Low carbon manufacturing
Additive manufacturing
Sustainability
Sustaina blemachining
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spelling Sustainable machining of additive manufactured SS-316L underpinning low carbon manufacturing goalFarooq, Muhammad UmarAnwar, SaqibUllah, RizwanGuerra, Rodolfo HaberLow carbon manufacturingAdditive manufacturingSustainabilitySustaina blemachiningAmong recent developments in manufacturing industries, the laser-powder bed fusion process (L-PBF) is gaining attention for manufacturing complex and functional parts through the selective melting of powders. However, post-processing is required to improve further the quality of L-PBF parts which corresponds to machinability challenges. In this study, stainless steel grade SS 316L manufactured through L-PBF is subjected to high-speed turning to explore the influence of process variables. The cutting speed, CS (125 m/min, 175, and 225 m/min), depth of cut, DOC (0.45 and 0.90 mm), and feed rate, FR (0.225 and 0.337 mm/rev) are used for process analysis. Machining performance (surface roughness and tool life) and sustainability aspects (energy consumption, carbon emissions, economics) are taken as response metrics. Parametric optimization to achieve desired response characteristics is carried out. The optimized parametric levels achieved an 87.66% goal of lowering machining cost, 80.94% goal of minimizing carbon emissions, 99.25% goal of decreasing specific energy, 100% goal of enhancing tool life, and 98.95% goal of reducing surface roughness. The present research can be used as a basis for comparative analysis of sustainable machining routes (lubrication-based or production tooling) and as a fundamental guideline for machinists in the metal processing industry.This study was also supported by Ministry of Science and Innovation (MICINN) and the NextGenerationEU/PRTR Spain, through the project “Human-centred insight GENerator in ZERO defect manufacturing for waste reduction (iGENZERO)” grant TED2021-131921A-I00.Peer reviewedElsevierMinisterio de Ciencia e Innovación (España)European CommissionFarooq, Muhammad Umar [0000-0002-5184-1198]Anwar, Saqib [0000-0003-2657-163X]Ullah, Rizwan [0000-0002-1264-5215]Guerra, Rodolfo Haber [0000-0002-2881-0166]Consejo Superior de Investigaciones Científicas [https://ror.org/02gfc7t72]202420242023info:eu-repo/semantics/articlehttp://purl.org/coar/resource_type/c_6501Publisher's versioninfo:eu-repo/semantics/publishedVersionhttp://hdl.handle.net/10261/347853reponame:DIGITAL.CSIC. Repositorio Institucional del CSICinstname:Consejo Superior de Investigaciones Científicas (CSIC)Ingléshttps://doi.org/10.1016/j.jmrt.2023.03.122Síinfo:eu-repo/semantics/openAccessoai:digital.csic.es:10261/3478532026-05-22T06:33:51Z
dc.title.none.fl_str_mv Sustainable machining of additive manufactured SS-316L underpinning low carbon manufacturing goal
title Sustainable machining of additive manufactured SS-316L underpinning low carbon manufacturing goal
spellingShingle Sustainable machining of additive manufactured SS-316L underpinning low carbon manufacturing goal
Farooq, Muhammad Umar
Low carbon manufacturing
Additive manufacturing
Sustainability
Sustaina blemachining
title_short Sustainable machining of additive manufactured SS-316L underpinning low carbon manufacturing goal
title_full Sustainable machining of additive manufactured SS-316L underpinning low carbon manufacturing goal
title_fullStr Sustainable machining of additive manufactured SS-316L underpinning low carbon manufacturing goal
title_full_unstemmed Sustainable machining of additive manufactured SS-316L underpinning low carbon manufacturing goal
title_sort Sustainable machining of additive manufactured SS-316L underpinning low carbon manufacturing goal
dc.creator.none.fl_str_mv Farooq, Muhammad Umar
Anwar, Saqib
Ullah, Rizwan
Guerra, Rodolfo Haber
author Farooq, Muhammad Umar
author_facet Farooq, Muhammad Umar
Anwar, Saqib
Ullah, Rizwan
Guerra, Rodolfo Haber
author_role author
author2 Anwar, Saqib
Ullah, Rizwan
Guerra, Rodolfo Haber
author2_role author
author
author
dc.contributor.none.fl_str_mv Ministerio de Ciencia e Innovación (España)
European Commission
Farooq, Muhammad Umar [0000-0002-5184-1198]
Anwar, Saqib [0000-0003-2657-163X]
Ullah, Rizwan [0000-0002-1264-5215]
Guerra, Rodolfo Haber [0000-0002-2881-0166]
Consejo Superior de Investigaciones Científicas [https://ror.org/02gfc7t72]
dc.subject.none.fl_str_mv Low carbon manufacturing
Additive manufacturing
Sustainability
Sustaina blemachining
topic Low carbon manufacturing
Additive manufacturing
Sustainability
Sustaina blemachining
description Among recent developments in manufacturing industries, the laser-powder bed fusion process (L-PBF) is gaining attention for manufacturing complex and functional parts through the selective melting of powders. However, post-processing is required to improve further the quality of L-PBF parts which corresponds to machinability challenges. In this study, stainless steel grade SS 316L manufactured through L-PBF is subjected to high-speed turning to explore the influence of process variables. The cutting speed, CS (125 m/min, 175, and 225 m/min), depth of cut, DOC (0.45 and 0.90 mm), and feed rate, FR (0.225 and 0.337 mm/rev) are used for process analysis. Machining performance (surface roughness and tool life) and sustainability aspects (energy consumption, carbon emissions, economics) are taken as response metrics. Parametric optimization to achieve desired response characteristics is carried out. The optimized parametric levels achieved an 87.66% goal of lowering machining cost, 80.94% goal of minimizing carbon emissions, 99.25% goal of decreasing specific energy, 100% goal of enhancing tool life, and 98.95% goal of reducing surface roughness. The present research can be used as a basis for comparative analysis of sustainable machining routes (lubrication-based or production tooling) and as a fundamental guideline for machinists in the metal processing industry.
publishDate 2023
dc.date.none.fl_str_mv 2023
2024
2024
dc.type.none.fl_str_mv info:eu-repo/semantics/article
http://purl.org/coar/resource_type/c_6501
Publisher's version
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.none.fl_str_mv http://hdl.handle.net/10261/347853
url http://hdl.handle.net/10261/347853
dc.language.none.fl_str_mv Inglés
language_invalid_str_mv Inglés
dc.relation.none.fl_str_mv https://doi.org/10.1016/j.jmrt.2023.03.122
Sí
dc.rights.none.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.publisher.none.fl_str_mv Elsevier
publisher.none.fl_str_mv Elsevier
dc.source.none.fl_str_mv reponame:DIGITAL.CSIC. Repositorio Institucional del CSIC
instname:Consejo Superior de Investigaciones Científicas (CSIC)
instname_str Consejo Superior de Investigaciones Científicas (CSIC)
reponame_str DIGITAL.CSIC. Repositorio Institucional del CSIC
collection DIGITAL.CSIC. Repositorio Institucional del CSIC
repository.name.fl_str_mv
repository.mail.fl_str_mv
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score 15.811543

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