Specific energy modeling of abrasive cut off operation based on sliding, plowing, and cutting

Studying the specific energy during material removal mechanism at micro-scale provides a better understanding of energy transition between different material removal regimes. Modeling of specific energy into components of sliding, plowing and cutting helps to analyze the influence of grain propertie...

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Detalhes bibliográficos
Autores: Awan, Muhammad Rizwan, González Rojas, Hernán Alberto|||0000-0001-8911-0115, Perat Benavides, Josep Ignasi|||0000-0003-2785-6864, Hameed, Saqib, Hussain, Abrar, Sánchez Egea, Antonio José|||0000-0001-8085-6869
Formato: artículo
Fecha de publicación:2022
País:España
Recursos:Universitat Politècnica de Catalunya (UPC)
Repositorio:UPCommons. Portal del coneixement obert de la UPC
Idioma:inglés
OAI Identifier:oai:upcommons.upc.edu:2117/378969
Acesso em linha:https://hdl.handle.net/2117/378969
https://dx.doi.org/10.1016/j.jmrt.2022.03.185
Access Level:acceso abierto
Palavra-chave:Specific energy model
Abrasive cutting
Sliding energy
Plowing energy
Inconel-718
Cutt-off grinding
Àrees temàtiques de la UPC::Energies
Descrição
Resumo:Studying the specific energy during material removal mechanism at micro-scale provides a better understanding of energy transition between different material removal regimes. Modeling of specific energy into components of sliding, plowing and cutting helps to analyze the influence of grain properties process parameters, and mechanical properties on energy transition between different phases of material removal. Present research put forth the comprehensive model of specific energy consumption for abrasive cut off operating based on the individual models of primary and secondary rubbing energies, specific plowing energy and specific cutting energy. Materials of SS201, Inconel 718, Al 1100, Al 7075 and oxygen free copper (OFC– C10100) have been employed while cutting with semi super abrasive cubitron cut off wheel. Model validation on experimental data revealed that triangular shape of cubitron grits significantly influenced the plowing energy and played an important role in energy transition between different material removal regimes. Moreover, cutting conditions and material properties also affected the overall specific energy consumption, dominance of particular specific energy components and machinability of the materials.