An experimental investigation about the dimensional accuracy and the porosity of copper-filled pla fused filament fabrication parts

In recent years, metal-filled plastic filaments have begun to be used in fused filament fabrication (FFF) technology. However, the characterization of the parts obtained is still under development. In this work, the results on dimensional accuracy and porosity of copper-filled 3D-printed parts are p...

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Detalles Bibliográficos
Autores: Buj Corral, Irene|||0000-0003-4058-4162, Sivatte Adroer, Mauricio|||0000-0002-3064-9682
Tipo de recurso: artículo
Fecha de publicación:2023
País:España
Institución:Universitat Politècnica de Catalunya (UPC)
Repositorio:UPCommons. Portal del coneixement obert de la UPC
Idioma:inglés
OAI Identifier:oai:upcommons.upc.edu:2117/394962
Acceso en línea:https://hdl.handle.net/2117/394962
https://dx.doi.org/10.3390/met13091608
Access Level:acceso abierto
Palabra clave:Three-dimensional printing
Copper-filled filament
PLA
FFF
FDM
Dimensional accuracy
Porosity
Impresssió 3D
Àrees temàtiques de la UPC::Enginyeria mecànica::Fabricació
Descripción
Sumario:In recent years, metal-filled plastic filaments have begun to be used in fused filament fabrication (FFF) technology. However, the characterization of the parts obtained is still under development. In this work, the results on dimensional accuracy and porosity of copper-filled 3D-printed parts are presented. Cuboid parts were 3D-printed in the vertical position. The three dimensions of each part were measured, and the relative error was calculated for each one of them. Dimensional accuracy in terms of width and depth depends mainly on the layer height and printing temperature, while accuracy in height is mainly influenced by print speed and the interaction of layer height with print speed. Porosity is related to layer height, printing temperature and print speed. According to multiobjective optimization, to minimize dimensional error and obtain a porosity target value of 20%, it is recommended to select a low layer height of 0.1 mm, a high print speed of 40 mm/s, a low extrusion multiplier of 0.94 and a low temperature of 200 °C. The results of the present work will help to select appropriate 3D printing parameters when using metal-filled filaments in FFF processes.