Electromagnetic modelling of three-phase AC furnaces. Applications in metallurgical processes

Submerged Arc Furnaces (SAFs) are large electric arc furnaces used primarily in the production of ferromanganese (FeMn) and other ferroalloys. Smelting processes run at high temperatures and power is normally supplied by intensive three-phase alternating current (AC). Measurements of internal condit...

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Detalles Bibliográficos
Autor: Fromreide, Mads
Tipo de recurso: tesis doctoral
Fecha de publicación:2023
País:España
Institución:Universidad de Santiago de Compostela (USC)
Repositorio:Minerva. Repositorio Institucional de la Universidad de Santiago de Compostela
Idioma:inglés
OAI Identifier:oai:minerva.usc.gal:10347/31296
Acceso en línea:http://hdl.handle.net/10347/31296
Access Level:acceso abierto
Palabra clave:120326 Simulación
120613 Ecuaciones diferenciales en derivadas parciales
331503 Productos electrometalúrgicos
Descripción
Sumario:Submerged Arc Furnaces (SAFs) are large electric arc furnaces used primarily in the production of ferromanganese (FeMn) and other ferroalloys. Smelting processes run at high temperatures and power is normally supplied by intensive three-phase alternating current (AC). Measurements of internal conditions are difficult or impossible to obtain and several process variations are not properly understood. The project “Electrical Conditions and their Process Interactions in High Temperature Metallurgical Reactors (ElMet)” has applied mathematical modelling to increase this knowledge. The project has involved close collaboration between NORCE Norwegian Research Centre, the companies Elkem and Eramet Norway, the Norwegian University of Science and Technology and the Universities of Oxford and Santiago de Compostela, the latter through the Technological Institute for Industrial Mathematics (now integrated in CITMAga). This thesis has been developed in the framework of ElMet. It has focused on studying reduced dimensional models using both analytical and numerical methods. More real furnace simulations have been carried out in 2D and 3D. New fundamental knowledge on AC inductive effects has been acquired by analysing comparatively simple 1D and 2D models. The models have been applied to different regions of smelting furnaces. Among others, good insights have been obtained on induced currents in the furnace steel shell and carbon lining.