Powder bed fusion of high-Mn-N Ni-free austenitic stainless steel: achieving low porosity and high mechanical strength through process parameter selection

The emergence of innovative high-performance stainless steels is essential at the forefront of material science. This research highlights the meticulous development of a novel high-Mn-N Ni-free austenitic stainless steel via the powder bed fusion laser–based (PBF-LB) technique. We strategically opti...

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Autores: Tochiro, Leandro Akira, Guimarães Gabriel, André Henrique, Terada, Maysa, Spacini de Castro, Renato, Najar Lopes, Éder Sócrates, Ávila Díaz, Julián Arnaldo|||0000-0002-5893-4725, Masoumi, Mohammad
Tipo de recurso: artículo
Fecha de publicación:2024
País:España
Institución:Universitat Politècnica de Catalunya (UPC)
Repositorio:UPCommons. Portal del coneixement obert de la UPC
Idioma:inglés
OAI Identifier:oai:upcommons.upc.edu:2117/402855
Acceso en línea:https://hdl.handle.net/2117/402855
https://dx.doi.org/10.1007/s00170-024-13073-1
Access Level:acceso abierto
Palabra clave:Austenitic stainless steel
High-Mn-N Ni-free austenitic stainless steel
Dendritic cellular structure
Volumetric energy density
Porosity
EBSD
Powder bed fusion
Additive manufacturing
Acer inoxidable austenític
Àrees temàtiques de la UPC::Enginyeria civil::Materials i estructures::Materials i estructures metàl·liques
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spelling Powder bed fusion of high-Mn-N Ni-free austenitic stainless steel: achieving low porosity and high mechanical strength through process parameter selectionTochiro, Leandro AkiraGuimarães Gabriel, André HenriqueTerada, MaysaSpacini de Castro, RenatoNajar Lopes, Éder SócratesÁvila Díaz, Julián Arnaldo|||0000-0002-5893-4725Masoumi, MohammadAustenitic stainless steelHigh-Mn-N Ni-free austenitic stainless steelDendritic cellular structureVolumetric energy densityPorosityEBSDPowder bed fusionAdditive manufacturingAcer inoxidable austeníticÀrees temàtiques de la UPC::Enginyeria civil::Materials i estructures::Materials i estructures metàl·liquesThe emergence of innovative high-performance stainless steels is essential at the forefront of material science. This research highlights the meticulous development of a novel high-Mn-N Ni-free austenitic stainless steel via the powder bed fusion laser–based (PBF-LB) technique. We strategically optimized the laser parameters, achieving ultralow porosity and a refned microstructure with defects under 2%. Comprehensive analysis revealed superior dendritic cellular formations at melt pool boundaries, underlining our method’s precision. Unveiling the strength of this novel steel, sample S11 (scanning speed of 800 mm/s and laser power of 147 W) showed a remarkable tensile strength of 1190±20 MPa and an impressive elongation to fracture of 35±3%. Interestingly, twin formations became evident under external loads, enhancing mechanical resistance while preserving ductility. Advanced quantifcation methods were employed to ensure accuracy, especially for low atomic number elements, overcoming previous measurement constraints. This pioneering study introduces a game-changing austenitic Ni-free stainless steel enriched by Mn and N. It sets a new benchmark in material development and application, synergizing exceptional mechanical attributes with robust ductility.Open Access funding provided thanks to the CRUE-CSIC agreement with Springer Nature. The work was financially supported by the São Paulo Research Foundation, FAPESP (grants 2021/02926–4 and 2020/09079–2), and the National Council of Scientific and Technological Development, CNPq (grants 304157/2020–1 and 306960/2021–4).Springer Nature20242024-02-0820242024-02-23journal articlehttp://purl.org/coar/resource_type/c_6501VoRhttp://purl.org/coar/version/c_970fb48d4fbd8a85info:eu-repo/semantics/articleapplication/pdfhttps://hdl.handle.net/2117/402855https://dx.doi.org/10.1007/s00170-024-13073-1reponame:UPCommons. Portal del coneixement obert de la UPCinstname:Universitat Politècnica de Catalunya (UPC)Inglésengopen accesshttp://purl.org/coar/access_right/c_abf2Attribution 4.0 Internationalhttp://creativecommons.org/licenses/by/4.0/info:eu-repo/semantics/openAccessoai:upcommons.upc.edu:2117/4028552026-05-27T15:37:01Z
dc.title.none.fl_str_mv Powder bed fusion of high-Mn-N Ni-free austenitic stainless steel: achieving low porosity and high mechanical strength through process parameter selection
title Powder bed fusion of high-Mn-N Ni-free austenitic stainless steel: achieving low porosity and high mechanical strength through process parameter selection
spellingShingle Powder bed fusion of high-Mn-N Ni-free austenitic stainless steel: achieving low porosity and high mechanical strength through process parameter selection
Tochiro, Leandro Akira
Austenitic stainless steel
High-Mn-N Ni-free austenitic stainless steel
Dendritic cellular structure
Volumetric energy density
Porosity
EBSD
Powder bed fusion
Additive manufacturing
Acer inoxidable austenític
Àrees temàtiques de la UPC::Enginyeria civil::Materials i estructures::Materials i estructures metàl·liques
title_short Powder bed fusion of high-Mn-N Ni-free austenitic stainless steel: achieving low porosity and high mechanical strength through process parameter selection
title_full Powder bed fusion of high-Mn-N Ni-free austenitic stainless steel: achieving low porosity and high mechanical strength through process parameter selection
title_fullStr Powder bed fusion of high-Mn-N Ni-free austenitic stainless steel: achieving low porosity and high mechanical strength through process parameter selection
title_full_unstemmed Powder bed fusion of high-Mn-N Ni-free austenitic stainless steel: achieving low porosity and high mechanical strength through process parameter selection
title_sort Powder bed fusion of high-Mn-N Ni-free austenitic stainless steel: achieving low porosity and high mechanical strength through process parameter selection
dc.creator.none.fl_str_mv Tochiro, Leandro Akira
Guimarães Gabriel, André Henrique
Terada, Maysa
Spacini de Castro, Renato
Najar Lopes, Éder Sócrates
Ávila Díaz, Julián Arnaldo|||0000-0002-5893-4725
Masoumi, Mohammad
author Tochiro, Leandro Akira
author_facet Tochiro, Leandro Akira
Guimarães Gabriel, André Henrique
Terada, Maysa
Spacini de Castro, Renato
Najar Lopes, Éder Sócrates
Ávila Díaz, Julián Arnaldo|||0000-0002-5893-4725
Masoumi, Mohammad
author_role author
author2 Guimarães Gabriel, André Henrique
Terada, Maysa
Spacini de Castro, Renato
Najar Lopes, Éder Sócrates
Ávila Díaz, Julián Arnaldo|||0000-0002-5893-4725
Masoumi, Mohammad
author2_role author
author
author
author
author
author
dc.subject.none.fl_str_mv Austenitic stainless steel
High-Mn-N Ni-free austenitic stainless steel
Dendritic cellular structure
Volumetric energy density
Porosity
EBSD
Powder bed fusion
Additive manufacturing
Acer inoxidable austenític
Àrees temàtiques de la UPC::Enginyeria civil::Materials i estructures::Materials i estructures metàl·liques
topic Austenitic stainless steel
High-Mn-N Ni-free austenitic stainless steel
Dendritic cellular structure
Volumetric energy density
Porosity
EBSD
Powder bed fusion
Additive manufacturing
Acer inoxidable austenític
Àrees temàtiques de la UPC::Enginyeria civil::Materials i estructures::Materials i estructures metàl·liques
description The emergence of innovative high-performance stainless steels is essential at the forefront of material science. This research highlights the meticulous development of a novel high-Mn-N Ni-free austenitic stainless steel via the powder bed fusion laser–based (PBF-LB) technique. We strategically optimized the laser parameters, achieving ultralow porosity and a refned microstructure with defects under 2%. Comprehensive analysis revealed superior dendritic cellular formations at melt pool boundaries, underlining our method’s precision. Unveiling the strength of this novel steel, sample S11 (scanning speed of 800 mm/s and laser power of 147 W) showed a remarkable tensile strength of 1190±20 MPa and an impressive elongation to fracture of 35±3%. Interestingly, twin formations became evident under external loads, enhancing mechanical resistance while preserving ductility. Advanced quantifcation methods were employed to ensure accuracy, especially for low atomic number elements, overcoming previous measurement constraints. This pioneering study introduces a game-changing austenitic Ni-free stainless steel enriched by Mn and N. It sets a new benchmark in material development and application, synergizing exceptional mechanical attributes with robust ductility.
publishDate 2024
dc.date.none.fl_str_mv 2024
2024-02-08
2024
2024-02-23
dc.type.none.fl_str_mv journal article
http://purl.org/coar/resource_type/c_6501
VoR
http://purl.org/coar/version/c_970fb48d4fbd8a85
dc.type.openaire.fl_str_mv info:eu-repo/semantics/article
format article
dc.identifier.none.fl_str_mv https://hdl.handle.net/2117/402855
https://dx.doi.org/10.1007/s00170-024-13073-1
url https://hdl.handle.net/2117/402855
https://dx.doi.org/10.1007/s00170-024-13073-1
dc.language.none.fl_str_mv Inglés
eng
language_invalid_str_mv Inglés
language eng
dc.rights.none.fl_str_mv open access
http://purl.org/coar/access_right/c_abf2
Attribution 4.0 International
http://creativecommons.org/licenses/by/4.0/
dc.rights.openaire.fl_str_mv info:eu-repo/semantics/openAccess
rights_invalid_str_mv open access
http://purl.org/coar/access_right/c_abf2
Attribution 4.0 International
http://creativecommons.org/licenses/by/4.0/
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Springer Nature
publisher.none.fl_str_mv Springer Nature
dc.source.none.fl_str_mv reponame:UPCommons. Portal del coneixement obert de la UPC
instname:Universitat Politècnica de Catalunya (UPC)
instname_str Universitat Politècnica de Catalunya (UPC)
reponame_str UPCommons. Portal del coneixement obert de la UPC
collection UPCommons. Portal del coneixement obert de la UPC
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repository.mail.fl_str_mv
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