Residual stresses with time-independent cyclic plasticity in finite element analysis of welded joints

Due to the intense concentration of heat in a reduced area when Gas Metal Arc Welding (GMAW) is used to join mechanical components, the regions near the weld bead are subjected to severe thermal cycles. Firstly, the region close to the weld bead that is heated tends to be in compression and, when it...

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Detalhes bibliográficos
Autores: Lorza, R.L. [0000-0001-5902-6078], Bobadilla, M.C. [0000-0002-6057-7077], Calvo, M.Á.M. [0000-0003-3693-9602], Roldán, P.M.V. [0000-0003-0865-3789]
Formato: artículo
Estado:Versión publicada
Fecha de publicación:2017
País:España
Recursos:Universidad de La Rioja (UR)
Repositorio:RIUR. Repositorio Institucional de la Universidad de La Rioja
OAI Identifier:oai:portal.dialnet.es:doc/5bbc6942b750603269e817f9
Acesso em linha:https://investigacion.unirioja.es/documentos/5bbc6942b750603269e817f9
Access Level:acceso abierto
Palavra-chave:Chaboche model
Finite element analysis
GMAW welded joints
Time-independent cyclic plasticity
Descrição
Resumo:Due to the intense concentration of heat in a reduced area when Gas Metal Arc Welding (GMAW) is used to join mechanical components, the regions near the weld bead are subjected to severe thermal cycles. Firstly, the region close to the weld bead that is heated tends to be in compression and, when it cools, tends to be in tension. According to Pilipenko, the material is exposed to elastic compression and, then, reaching the yield limit, undergoes plastic deformation with the appearance of residual stresses followed by elastic-plastic unloading. This could be considered as a strain-stress cycle. This paper applies plastic-strain-range memorization based on time-independent cyclic plasticity theory for butt joints with single V-groove Finite Element (FE) models that were manufactured by GMAW. The theory combines both the isotropic hardening and the nonlinear kinematic hardening rule (Chaboche model) to reproduce the behavior of cyclic plasticity and thus to obtain the residual stresses in welded joint FE models. As a practical example, the proposed theory is validated by three welded joint specimens that were manufactured with different input parameters of speed, voltage, and current. An agreement between the residual stresses obtained by the FE model proposed and those obtained experimentally by the hole drilling method at different depths demonstrates that the proposed theory could be valid for modelling the residual stresses in welded joints when cyclic plasticity is considered over the range of speed, voltage, and current studied. © 2017 by the authors. Licensee MDPI, Basel, Switzerland.