Numerical modelling of heat transfer and experimental validation in powder-bed fusion with the virtual domain approximation

Miranda Neiva, Eric|||0000-0002-1220-9624; Chiumenti, Michele|||0000-0002-6286-7393; Cervera Ruiz, Miguel|||0000-0003-3437-6703; Salsi, Emilio|||0000-0003-0853-4739; Piscopo, Gabriele; Badia, Santiago|||0000-0003-2391-4086; Martín Huertas, Alberto Francisco|||0000-0001-5751-4561; Chen, Zhuoer; Lee, Caroline; Davies, Christopher

Numerical modelling of heat transfer and experimental validation in powder-bed fusion with the virtual domain approximation

Among metal additive manufacturing technologies, powder-bed fusion features very thin layers and rapid solidification rates, leading to long build jobs and a highly localized process. Many efforts are being devoted to accelerate simulation times for practical industrial applications. The new approac...

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Autores:	Miranda Neiva, Eric\|\|\|0000-0002-1220-9624, Chiumenti, Michele\|\|\|0000-0002-6286-7393, Cervera Ruiz, Miguel\|\|\|0000-0003-3437-6703, Salsi, Emilio\|\|\|0000-0003-0853-4739, Piscopo, Gabriele, Badia, Santiago\|\|\|0000-0003-2391-4086, Martín Huertas, Alberto Francisco\|\|\|0000-0001-5751-4561, Chen, Zhuoer, Lee, Caroline, Davies, Christopher
Tipo de recurso:	artículo
Fecha de publicación:	2019
País:	España
Institución:	Universitat Politècnica de Catalunya (UPC)
Repositorio:	UPCommons. Portal del coneixement obert de la UPC
Idioma:	inglés
OAI Identifier:	oai:upcommons.upc.edu:2117/172674
Acceso en línea:	https://hdl.handle.net/2117/172674 https://dx.doi.org/10.1016/j.finel.2019.103343
Access Level:	acceso abierto
Palabra clave:	Manufacturing processes--Mathematical models Additive Manufacturing (AM) Powder-bed fusion (PBF) Selective laser melting (SLM) Finite elements (FE) Thermal Analysis High performance computing (HPC) Fabricació -- Models matemàtics Àrees temàtiques de la UPC::Enginyeria dels materials::Metal·lúrgia Àrees temàtiques de la UPC::Matemàtiques i estadística::Anàlisi numèrica::Mètodes en elements finits

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spelling	Numerical modelling of heat transfer and experimental validation in powder-bed fusion with the virtual domain approximationMiranda Neiva, Eric\|\|\|0000-0002-1220-9624Chiumenti, Michele\|\|\|0000-0002-6286-7393Cervera Ruiz, Miguel\|\|\|0000-0003-3437-6703Salsi, Emilio\|\|\|0000-0003-0853-4739Piscopo, GabrieleBadia, Santiago\|\|\|0000-0003-2391-4086Martín Huertas, Alberto Francisco\|\|\|0000-0001-5751-4561Chen, ZhuoerLee, CarolineDavies, ChristopherManufacturing processes--Mathematical modelsAdditive Manufacturing (AM)Powder-bed fusion (PBF)Selective laser melting (SLM)Finite elements (FE)Thermal AnalysisHigh performance computing (HPC)Fabricació -- Models matemàticsÀrees temàtiques de la UPC::Enginyeria dels materials::Metal·lúrgiaÀrees temàtiques de la UPC::Matemàtiques i estadística::Anàlisi numèrica::Mètodes en elements finitsAmong metal additive manufacturing technologies, powder-bed fusion features very thin layers and rapid solidification rates, leading to long build jobs and a highly localized process. Many efforts are being devoted to accelerate simulation times for practical industrial applications. The new approach suggested here, the virtual domain approximation, is a physics-based rationale for spatial reduction of the domain in the thermal finite-element analysis at the part scale. Computational experiments address, among others, validation against a large physical experiment of 17.5[cm3]of deposited volume in 647 layers. For fast and automatic parameter estimation at such level of complexity, a high-performance computing framework is employed. It couples FEMPAR-AM,a specialized parallel finite-element software, with Dakota, for the parametric exploration. Compared to previous state-of-the-art, this formulation provides higher accuracy at the same computational cost. This sets the path to a fully virtualized model, considering an upwards-moving domain covering the last printed layers.Peer Reviewed20202020-01-0120192019-11-19journal articlehttp://purl.org/coar/resource_type/c_6501AMhttp://purl.org/coar/version/c_ab4af688f83e57aainfo:eu-repo/semantics/articleapplication/pdfhttps://hdl.handle.net/2117/172674https://dx.doi.org/10.1016/j.finel.2019.103343reponame:UPCommons. Portal del coneixement obert de la UPCinstname:Universitat Politècnica de Catalunya (UPC)InglésengEuropean Commission http://doi.org/10.13039/100010661 Horizon 2020 Framework Programme 690725 Efficient Manufacturing for Aerospace Components USing Additive Manufacturing, Net Shape HIP and Investment CastingEuropean Commission http://doi.org/10.13039/100010661 Horizon 2020 Framework Programme 680448 Computer Aided Technologies for Additive Manufacturingopen accesshttp://purl.org/coar/access_right/c_abf2Attribution-NonCommercial-NoDerivs 4.0 Internationalhttp://creativecommons.org/licenses/by-nc-nd/4.0/info:eu-repo/semantics/openAccessoai:upcommons.upc.edu:2117/1726742026-05-27T15:37:01Z
dc.title.none.fl_str_mv	Numerical modelling of heat transfer and experimental validation in powder-bed fusion with the virtual domain approximation
title	Numerical modelling of heat transfer and experimental validation in powder-bed fusion with the virtual domain approximation
spellingShingle	Numerical modelling of heat transfer and experimental validation in powder-bed fusion with the virtual domain approximation Miranda Neiva, Eric\|\|\|0000-0002-1220-9624 Manufacturing processes--Mathematical models Additive Manufacturing (AM) Powder-bed fusion (PBF) Selective laser melting (SLM) Finite elements (FE) Thermal Analysis High performance computing (HPC) Fabricació -- Models matemàtics Àrees temàtiques de la UPC::Enginyeria dels materials::Metal·lúrgia Àrees temàtiques de la UPC::Matemàtiques i estadística::Anàlisi numèrica::Mètodes en elements finits
title_short	Numerical modelling of heat transfer and experimental validation in powder-bed fusion with the virtual domain approximation
title_full	Numerical modelling of heat transfer and experimental validation in powder-bed fusion with the virtual domain approximation
title_fullStr	Numerical modelling of heat transfer and experimental validation in powder-bed fusion with the virtual domain approximation
title_full_unstemmed	Numerical modelling of heat transfer and experimental validation in powder-bed fusion with the virtual domain approximation
title_sort	Numerical modelling of heat transfer and experimental validation in powder-bed fusion with the virtual domain approximation
dc.creator.none.fl_str_mv	Miranda Neiva, Eric\|\|\|0000-0002-1220-9624 Chiumenti, Michele\|\|\|0000-0002-6286-7393 Cervera Ruiz, Miguel\|\|\|0000-0003-3437-6703 Salsi, Emilio\|\|\|0000-0003-0853-4739 Piscopo, Gabriele Badia, Santiago\|\|\|0000-0003-2391-4086 Martín Huertas, Alberto Francisco\|\|\|0000-0001-5751-4561 Chen, Zhuoer Lee, Caroline Davies, Christopher
author	Miranda Neiva, Eric\|\|\|0000-0002-1220-9624
author_facet	Miranda Neiva, Eric\|\|\|0000-0002-1220-9624 Chiumenti, Michele\|\|\|0000-0002-6286-7393 Cervera Ruiz, Miguel\|\|\|0000-0003-3437-6703 Salsi, Emilio\|\|\|0000-0003-0853-4739 Piscopo, Gabriele Badia, Santiago\|\|\|0000-0003-2391-4086 Martín Huertas, Alberto Francisco\|\|\|0000-0001-5751-4561 Chen, Zhuoer Lee, Caroline Davies, Christopher
author_role	author
author2	Chiumenti, Michele\|\|\|0000-0002-6286-7393 Cervera Ruiz, Miguel\|\|\|0000-0003-3437-6703 Salsi, Emilio\|\|\|0000-0003-0853-4739 Piscopo, Gabriele Badia, Santiago\|\|\|0000-0003-2391-4086 Martín Huertas, Alberto Francisco\|\|\|0000-0001-5751-4561 Chen, Zhuoer Lee, Caroline Davies, Christopher
author2_role	author author author author author author author author author
dc.subject.none.fl_str_mv	Manufacturing processes--Mathematical models Additive Manufacturing (AM) Powder-bed fusion (PBF) Selective laser melting (SLM) Finite elements (FE) Thermal Analysis High performance computing (HPC) Fabricació -- Models matemàtics Àrees temàtiques de la UPC::Enginyeria dels materials::Metal·lúrgia Àrees temàtiques de la UPC::Matemàtiques i estadística::Anàlisi numèrica::Mètodes en elements finits
topic	Manufacturing processes--Mathematical models Additive Manufacturing (AM) Powder-bed fusion (PBF) Selective laser melting (SLM) Finite elements (FE) Thermal Analysis High performance computing (HPC) Fabricació -- Models matemàtics Àrees temàtiques de la UPC::Enginyeria dels materials::Metal·lúrgia Àrees temàtiques de la UPC::Matemàtiques i estadística::Anàlisi numèrica::Mètodes en elements finits
description	Among metal additive manufacturing technologies, powder-bed fusion features very thin layers and rapid solidification rates, leading to long build jobs and a highly localized process. Many efforts are being devoted to accelerate simulation times for practical industrial applications. The new approach suggested here, the virtual domain approximation, is a physics-based rationale for spatial reduction of the domain in the thermal finite-element analysis at the part scale. Computational experiments address, among others, validation against a large physical experiment of 17.5[cm3]of deposited volume in 647 layers. For fast and automatic parameter estimation at such level of complexity, a high-performance computing framework is employed. It couples FEMPAR-AM,a specialized parallel finite-element software, with Dakota, for the parametric exploration. Compared to previous state-of-the-art, this formulation provides higher accuracy at the same computational cost. This sets the path to a fully virtualized model, considering an upwards-moving domain covering the last printed layers.
publishDate	2019
dc.date.none.fl_str_mv	2019 2019-11-19 2020 2020-01-01
dc.type.none.fl_str_mv	journal article http://purl.org/coar/resource_type/c_6501 AM http://purl.org/coar/version/c_ab4af688f83e57aa
dc.type.openaire.fl_str_mv	info:eu-repo/semantics/article
format	article
dc.identifier.none.fl_str_mv	https://hdl.handle.net/2117/172674 https://dx.doi.org/10.1016/j.finel.2019.103343
url	https://hdl.handle.net/2117/172674 https://dx.doi.org/10.1016/j.finel.2019.103343
dc.language.none.fl_str_mv	Inglés eng
language_invalid_str_mv	Inglés
language	eng
dc.relation.none.fl_str_mv	European Commission http://doi.org/10.13039/100010661 Horizon 2020 Framework Programme 690725 Efficient Manufacturing for Aerospace Components USing Additive Manufacturing, Net Shape HIP and Investment Casting European Commission http://doi.org/10.13039/100010661 Horizon 2020 Framework Programme 680448 Computer Aided Technologies for Additive Manufacturing
dc.rights.none.fl_str_mv	open access http://purl.org/coar/access_right/c_abf2 Attribution-NonCommercial-NoDerivs 4.0 International http://creativecommons.org/licenses/by-nc-nd/4.0/
dc.rights.openaire.fl_str_mv	info:eu-repo/semantics/openAccess
rights_invalid_str_mv	open access http://purl.org/coar/access_right/c_abf2 Attribution-NonCommercial-NoDerivs 4.0 International http://creativecommons.org/licenses/by-nc-nd/4.0/
eu_rights_str_mv	openAccess
dc.format.none.fl_str_mv	application/pdf
dc.source.none.fl_str_mv	reponame:UPCommons. Portal del coneixement obert de la UPC instname:Universitat Politècnica de Catalunya (UPC)
instname_str	Universitat Politècnica de Catalunya (UPC)
reponame_str	UPCommons. Portal del coneixement obert de la UPC
collection	UPCommons. Portal del coneixement obert de la UPC
repository.name.fl_str_mv
repository.mail.fl_str_mv
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Numerical modelling of heat transfer and experimental validation in powder-bed fusion with the virtual domain approximation

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