A methodological approach for designing and sequencing product families in Reconfigurable Disassembly Systems

Purpose: A Reconfigurable Disassembly System (RDS) represents a new paradigm of automated disassembly system that uses reconfigurable manufacturing technology for fast adaptation to changes in the quantity and mix of products to disassemble. This paper deals with a methodology for designing and sequ...

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Autores: Eguía Salinas, Ignacio, Lozano Segura, Sebastián, Guerrero López, Fernando
Formato: artículo
Estado:Versión publicada
Fecha de publicación:2011
País:España
Recursos:Universidad de Sevilla (US)
Repositorio:idUS. Depósito de Investigación de la Universidad de Sevilla
OAI Identifier:oai:idus.us.es:11441/56976
Acesso em linha:http://hdl.handle.net/11441/56976
https://doi.org/10.3926
Access Level:acceso abierto
Palavra-chave:Linear programming
Sequencing
Disassembly
Reconfigurable manufacturing
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spelling A methodological approach for designing and sequencing product families in Reconfigurable Disassembly SystemsEguía Salinas, IgnacioLozano Segura, SebastiánGuerrero López, FernandoLinear programmingSequencingDisassemblyReconfigurable manufacturingPurpose: A Reconfigurable Disassembly System (RDS) represents a new paradigm of automated disassembly system that uses reconfigurable manufacturing technology for fast adaptation to changes in the quantity and mix of products to disassemble. This paper deals with a methodology for designing and sequencing product families in RDS. Design/methodology/approach: The methodology is developed in a two-phase approach, where products are first grouped into families and then families are sequenced through the RDS, computing the required machines and modules configuration for each family. Products are grouped into families based on their common features using a Hierarchical Clustering Algorithm. The optimal sequence of the product families is calculated using a Mixed-Integer Linear Programming model minimizing reconfigurability and operational costs. Findings: This paper is focused to enable reconfigurable manufacturing technologies to attain some degree of adaptability during disassembly automation design using modular machine tools. Research limitations/implications: The MILP model proposed for the second phase is similar to the well-known Travelling Salesman Problem (TSP) and therefore its complexity grows exponentially with the number of products to disassemble. In real-world problems, which a higher number of products, it may be advisable to solve the model approximately with heuristics. Practical implications: The importance of industrial recycling and remanufacturing is growing due to increasing environmental and economic pressures. Disassembly is an important part of remanufacturing systems for reuse and recycling purposes. Automatic disassembly techniques have a growing number of applications in the area of electronics, aerospace, construction and industrial equipment. In this paper, a design and scheduling approach is proposed to apply in this area. Originality/value: This paper presents a new concept called Reconfigurable Disassembly System, which represents disassembly systems with reusability, scalability, agility and reconfigurability features. These features and some specific costs are considered as part of the proposed methodology.Omnia scienceOrganización Industrial y Gestión de Empresas I2011info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionapplication/pdfapplication/pdfhttp://hdl.handle.net/11441/56976https://doi.org/10.3926reponame:idUS. Depósito de Investigación de la Universidad de Sevillainstname:Universidad de Sevilla (US)InglésJournal of Industrial Engineering and Management., 4 (3), 418-435.http://www.jiem.org/index.php/jiem/article/view/419info:eu-repo/semantics/openAccessoai:idus.us.es:11441/569762026-06-17T12:51:07Z
dc.title.none.fl_str_mv A methodological approach for designing and sequencing product families in Reconfigurable Disassembly Systems
title A methodological approach for designing and sequencing product families in Reconfigurable Disassembly Systems
spellingShingle A methodological approach for designing and sequencing product families in Reconfigurable Disassembly Systems
Eguía Salinas, Ignacio
Linear programming
Sequencing
Disassembly
Reconfigurable manufacturing
title_short A methodological approach for designing and sequencing product families in Reconfigurable Disassembly Systems
title_full A methodological approach for designing and sequencing product families in Reconfigurable Disassembly Systems
title_fullStr A methodological approach for designing and sequencing product families in Reconfigurable Disassembly Systems
title_full_unstemmed A methodological approach for designing and sequencing product families in Reconfigurable Disassembly Systems
title_sort A methodological approach for designing and sequencing product families in Reconfigurable Disassembly Systems
dc.creator.none.fl_str_mv Eguía Salinas, Ignacio
Lozano Segura, Sebastián
Guerrero López, Fernando
author Eguía Salinas, Ignacio
author_facet Eguía Salinas, Ignacio
Lozano Segura, Sebastián
Guerrero López, Fernando
author_role author
author2 Lozano Segura, Sebastián
Guerrero López, Fernando
author2_role author
author
dc.contributor.none.fl_str_mv Organización Industrial y Gestión de Empresas I
dc.subject.none.fl_str_mv Linear programming
Sequencing
Disassembly
Reconfigurable manufacturing
topic Linear programming
Sequencing
Disassembly
Reconfigurable manufacturing
description Purpose: A Reconfigurable Disassembly System (RDS) represents a new paradigm of automated disassembly system that uses reconfigurable manufacturing technology for fast adaptation to changes in the quantity and mix of products to disassemble. This paper deals with a methodology for designing and sequencing product families in RDS. Design/methodology/approach: The methodology is developed in a two-phase approach, where products are first grouped into families and then families are sequenced through the RDS, computing the required machines and modules configuration for each family. Products are grouped into families based on their common features using a Hierarchical Clustering Algorithm. The optimal sequence of the product families is calculated using a Mixed-Integer Linear Programming model minimizing reconfigurability and operational costs. Findings: This paper is focused to enable reconfigurable manufacturing technologies to attain some degree of adaptability during disassembly automation design using modular machine tools. Research limitations/implications: The MILP model proposed for the second phase is similar to the well-known Travelling Salesman Problem (TSP) and therefore its complexity grows exponentially with the number of products to disassemble. In real-world problems, which a higher number of products, it may be advisable to solve the model approximately with heuristics. Practical implications: The importance of industrial recycling and remanufacturing is growing due to increasing environmental and economic pressures. Disassembly is an important part of remanufacturing systems for reuse and recycling purposes. Automatic disassembly techniques have a growing number of applications in the area of electronics, aerospace, construction and industrial equipment. In this paper, a design and scheduling approach is proposed to apply in this area. Originality/value: This paper presents a new concept called Reconfigurable Disassembly System, which represents disassembly systems with reusability, scalability, agility and reconfigurability features. These features and some specific costs are considered as part of the proposed methodology.
publishDate 2011
dc.date.none.fl_str_mv 2011
dc.type.none.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.none.fl_str_mv http://hdl.handle.net/11441/56976
https://doi.org/10.3926
url http://hdl.handle.net/11441/56976
https://doi.org/10.3926
dc.language.none.fl_str_mv Inglés
language_invalid_str_mv Inglés
dc.relation.none.fl_str_mv Journal of Industrial Engineering and Management., 4 (3), 418-435.
http://www.jiem.org/index.php/jiem/article/view/419
dc.rights.none.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
application/pdf
dc.publisher.none.fl_str_mv Omnia science
publisher.none.fl_str_mv Omnia science
dc.source.none.fl_str_mv reponame:idUS. Depósito de Investigación de la Universidad de Sevilla
instname:Universidad de Sevilla (US)
instname_str Universidad de Sevilla (US)
reponame_str idUS. Depósito de Investigación de la Universidad de Sevilla
collection idUS. Depósito de Investigación de la Universidad de Sevilla
repository.name.fl_str_mv
repository.mail.fl_str_mv
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