An ensemble learning solution for predicitive manintenance of wind turbines main bearing

A novel and innovative solution addressing wind turbines’ main bearing failure predictions using SCADA data is presented. This methodology enables to cut setup times and has more flexible requirements when compared to the current predictive algorithms. The proposed solution is entirely unsupervised...

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Detalhes bibliográficos
Autores: Beretta, Mattia|||0000-0002-9690-4359, Julian, Anatole Alexandre, Sepúlveda, José, Cusidó Roura, Jordi|||0000-0002-1951-1498, Porro Martorell, Olga
Tipo de documento: artigo
Data de publicação:2021
País:España
Recursos:Universitat Politècnica de Catalunya (UPC)
Repositório:UPCommons. Portal del coneixement obert de la UPC
Idioma:inglês
OAI Identifier:oai:upcommons.upc.edu:2117/340787
Acesso em linha:https://hdl.handle.net/2117/340787
https://dx.doi.org/10.3390/s21041512
Access Level:Acceso aberto
Palavra-chave:Wind turbines--Maintenance and repair
Main bearing
Wind turbine
Failures
Predictive maintenance
Ensemble learning
Unsupervised
Interpretable
Scalable
SCADA
Aerogeneradors -- Manteniment i reparació
Àrees temàtiques de la UPC::Enginyeria civil::Materials i estructures
Àrees temàtiques de la UPC::Energies::Energia eòlica::Aerogeneradors
Descrição
Resumo:A novel and innovative solution addressing wind turbines’ main bearing failure predictions using SCADA data is presented. This methodology enables to cut setup times and has more flexible requirements when compared to the current predictive algorithms. The proposed solution is entirely unsupervised as it does not require the labeling of data through work orders logs. Results of interpretable algorithms, which are tailored to capture specific aspects of main bearing failures, are merged into a combined health status indicator making use of Ensemble Learning principles. Based on multiple specialized indicators, the interpretability of the results is greater compared to black-box solutions that try to address the problem with a single complex algorithm. The proposed methodology has been tested on a dataset covering more than two year of operations from two onshore wind farms, counting a total of 84 turbines. All four main bearing failures are anticipated at least one month of time in advance. Combining individual indicators into a composed one proved effective with regard to all the tracked metrics. Accuracy of 95.1%, precision of 24.5% and F1 score of 38.5% are obtained averaging the values across the two windfarms. The encouraging results, the unsupervised nature and the flexibility and scalability of the proposed solution are appealing, making it particularly attractive for any online monitoring system used on single wind farms as well as entire wind turbine fleets.