Understanding the fatigue notch sensitivity of high-strength steels through fracture toughness

This study presents an innovative approach for selecting high-strength materials for fatigue dimensioning parts, considering both fracture toughness and fatigue performance. Warm and hot forming processes enable the construction of high-strength parts above 1000 MPa with complex geometries, making t...

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Detalles Bibliográficos
Autores: Parareda Oriol, Sergi|||0000-0002-1401-6877, Frómeta Gutiérrez, David|||0000-0002-9446-4388, Casellas Padró, Daniel, Mateo García, Antonio Manuel|||0000-0001-8336-6128
Tipo de recurso: artículo
Fecha de publicación:2023
País:España
Institución:Universitat Politècnica de Catalunya (UPC)
Repositorio:UPCommons. Portal del coneixement obert de la UPC
Idioma:inglés
OAI Identifier:oai:upcommons.upc.edu:2117/390806
Acceso en línea:https://hdl.handle.net/2117/390806
https://dx.doi.org/10.3390/met13061117
Access Level:acceso abierto
Palabra clave:Materials--Fatigue
Fracture toughness
Fatigue
Chassis parts
High strength steel
Sheared edge
Warm forming steels
Materials--Fatiga
Àrees temàtiques de la UPC::Enginyeria dels materials::Metal·lúrgia
Descripción
Sumario:This study presents an innovative approach for selecting high-strength materials for fatigue dimensioning parts, considering both fracture toughness and fatigue performance. Warm and hot forming processes enable the construction of high-strength parts above 1000 MPa with complex geometries, making them suitable for lightweight chassis in automotive and freight applications. This research reveals that high-strength steels can experience up to a 40% reduction in fatigue performance due to manufacturing defects introduced during punching and trimming. Fracture toughness has been proposed as a good indicator of notch sensitivity, with a strong correlation of 0.83 between fracture toughness and fatigue notch sensitivity. Therefore, by combining fracture toughness measurements and fatigue resistance obtained through the rapid fatigue test, it becomes possible to quickly identify the most fatigue-resistant materials to deal with defects. Among the nine materials analysed, warm-formed steels show promising characteristics for lightweight chassis construction, with high fatigue resistance and fracture toughness exceeding the proposed fracture threshold of 250 kJ/m2.