Direct Ink Writing of cobalt-zirconia monoliths for catalytic applications: a novel single-step fabrication approach

Additive manufacturing technologies are revolutionizing the fabrication of ceramic catalysts through hierarchical design to enhance catalytic performance and simultaneously improving the efficiency of the manufacturing process by decreasing the initial investment and production steps. This work prop...

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Detalles Bibliográficos
Autores: Razavi, Seyed Ali|||0000-0003-1493-2784, Fargas Ribas, Gemma|||0000-0002-5106-1220, Vilella i Crosas, Tània|||0000-0002-9135-5637, Serrano Carreño, M. Isabel|||0000-0002-4996-9280, Laguna Bercero, Miguel Ángel, Llanes Pitarch, Luis Miguel|||0000-0003-1054-1073, Rodríguez Rius, Daniel|||0000-0001-6286-5200, Ginebra, Maria Pau, Llorca Piqué, Jordi|||0000-0002-7447-9582, Morales Comas, Miguel|||0000-0003-0702-1966
Tipo de recurso: artículo
Fecha de publicación:2025
País:España
Institución:Universitat Politècnica de Catalunya (UPC)
Repositorio:UPCommons. Portal del coneixement obert de la UPC
Idioma:inglés
OAI Identifier:oai:upcommons.upc.edu:2117/422035
Acceso en línea:https://hdl.handle.net/2117/422035
https://dx.doi.org/10.1016/j.jeurceramsoc.2024.117137
Access Level:acceso abierto
Palabra clave:Additive manufacturing
Direct-Ink writing
Zirconia
Catalyst ethanol steam reforming
Hydrogen production
Àrees temàtiques de la UPC::Enginyeria dels materials
Descripción
Sumario:Additive manufacturing technologies are revolutionizing the fabrication of ceramic catalysts through hierarchical design to enhance catalytic performance and simultaneously improving the efficiency of the manufacturing process by decreasing the initial investment and production steps. This work proposes a fabrication process of cobalt-zirconia monoliths based on Direct-Ink Writing of Co-enriched hydrogel-based ceramic inks, and the debinding and sintering at 600ºC in a single thermal treatment. The effect of Co precursor amount (3.0¿-7.0¿wt% Co) on the rheological properties of inks and the catalytic performance in ethanol steam reforming is investigated. The results reveal the successful incorporation of Co into rectilinear monoliths with 50¿% infill, obtaining strongly Co-rich surfaces. The remarkable catalytic performance of the 5.0¿wt% Co monolith at 300–600ºC confirms the feasibility of this novel single-step approach, reaching an appropriate balance between catalytic activity and printability. This outcome may represent a push towards the fabrication of fully 3D-printed monolithic catalysts.