On the determination of forming limits in thin-walled tubes

This paper proposes a methodology to determine the formability limits of thin-walled tubes and to plot them in principal strain space and in the space of effective strain vs. stress-triaxiality. Digital image correlation (DIC), combined either with time-dependent methodologies or strain-force approa...

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Detalhes bibliográficos
Autores: Magrinho, J. P., Silva, M.B., Centeno Báez, Gabriel, Moedas, F., Vallellano Martín, Carpóforo, Martins, P.A.F.
Formato: artículo
Estado:Versión aceptada para publicación
Fecha de publicación:2019
País:España
Recursos:Universidad de Sevilla (US)
Repositorio:idUS. Depósito de Investigación de la Universidad de Sevilla
OAI Identifier:oai:idus.us.es:11441/167405
Acesso em linha:https://hdl.handle.net/11441/167405
https://doi.org/10.1016/j.ijmecsci.2019.03.020
Access Level:acceso abierto
Palavra-chave:Tube forming
Thin-walled tubes
Formability limits
Necking
Fracture
Descrição
Resumo:This paper proposes a methodology to determine the formability limits of thin-walled tubes and to plot them in principal strain space and in the space of effective strain vs. stress-triaxiality. Digital image correlation (DIC), combined either with time-dependent methodologies or strain-force approaches, is utilized to identify the onset of failure by necking and obtain the corresponding limit strains. Thickness measurements and determination of the gauge length strains across the cracked regions are utilized to characterize the onset of fracture and to evaluate the fracture limit strains. Results show that the utilization of tube expansion with rigid punches and elastomers allow obtaining strain loading paths and fracture loci by necking and fracture across a wide range of tube forming conditions ranging from biaxial stretching in the first quadrant to pure tension in the second quadrant of principal strain space. The fracture forming line (FFL) is the first time ever determined for thin-walled tubes. The forming limit curve (FLC) and the FFL resemble those of sheet and strip materials and their use is of paramount importance in the design and optimization of tube forming processes.