A novel printable high-speed steel filament: towards the solution for wear-resistant customized tools by AM alternative

Additive manufacturing (AM) alternative technologies, including Fused Filament Fabrication (FFF), offer the possibility to produce both prototypes and low-volume production metallic components. This is the first time that AISI M2 high-speed steel powder is processed by FFF, achieving near full densi...

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Autores: Naranjo Simarro, Juan Alfonso, Gallego Bravo, Alberto, Berges Serrano, Cristina, Herranz Sánchez-Cosgalla, Gemma
Tipo de recurso: artículo
Fecha de publicación:2021
País:España
Institución:Universidad de Castilla-La Mancha
Repositorio:RUIdeRA. Repositorio Institucional de la UCLM
OAI Identifier:oai:ruidera.uclm.es:10578/46632
Acceso en línea:https://doi.org/10.1016/j.jmrt.2021.02.001
https://hdl.handle.net/10578/46632
Access Level:acceso abierto
Palabra clave:Additive manufacturing
Fused filament fabrication
Heat treatment
Metal prototyping
Tool steel
Wear characterization
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spelling A novel printable high-speed steel filament: towards the solution for wear-resistant customized tools by AM alternativeNaranjo Simarro, Juan AlfonsoGallego Bravo, AlbertoBerges Serrano, CristinaHerranz Sánchez-Cosgalla, GemmaAdditive manufacturingFused filament fabricationHeat treatmentMetal prototypingTool steelWear characterizationAdditive manufacturing (AM) alternative technologies, including Fused Filament Fabrication (FFF), offer the possibility to produce both prototypes and low-volume production metallic components. This is the first time that AISI M2 high-speed steel powder is processed by FFF, achieving near full density in a complementary way to Powder Injection moulding (PIM), yet reducing the investment cost and the lead time. A completely optimized FFF process is presented: from the design of a printable highly filled metallic filament that can be fed into conventional 3D printers, to high-quality green parts that are properly debound and sintered. The final specimens (99.6% densified) are thermally treated (one quenching and two tempering) and, then, evaluated in terms of scanning electron microscopy (SEM), X-ray diffraction (XRD) analysis and mechanical characterization (hardness and wear resistance). The effect of the processing technology and the heat treatments are discussed, validating the feasibility of FFF to develop customized high-speed tools with superb performance at a competitive cost.ELSEVIER202620262021info:eu-repo/semantics/articleapplication/pdfapplication/pdfhttps://doi.org/10.1016/j.jmrt.2021.02.001https://hdl.handle.net/10578/46632reponame:RUIdeRA. Repositorio Institucional de la UCLMinstname:Universidad de Castilla-La ManchaInglés2018/12504info:eu-repo/semantics/openAccessoai:ruidera.uclm.es:10578/466322026-05-27T07:36:41Z
dc.title.none.fl_str_mv A novel printable high-speed steel filament: towards the solution for wear-resistant customized tools by AM alternative
title A novel printable high-speed steel filament: towards the solution for wear-resistant customized tools by AM alternative
spellingShingle A novel printable high-speed steel filament: towards the solution for wear-resistant customized tools by AM alternative
Naranjo Simarro, Juan Alfonso
Additive manufacturing
Fused filament fabrication
Heat treatment
Metal prototyping
Tool steel
Wear characterization
title_short A novel printable high-speed steel filament: towards the solution for wear-resistant customized tools by AM alternative
title_full A novel printable high-speed steel filament: towards the solution for wear-resistant customized tools by AM alternative
title_fullStr A novel printable high-speed steel filament: towards the solution for wear-resistant customized tools by AM alternative
title_full_unstemmed A novel printable high-speed steel filament: towards the solution for wear-resistant customized tools by AM alternative
title_sort A novel printable high-speed steel filament: towards the solution for wear-resistant customized tools by AM alternative
dc.creator.none.fl_str_mv Naranjo Simarro, Juan Alfonso
Gallego Bravo, Alberto
Berges Serrano, Cristina
Herranz Sánchez-Cosgalla, Gemma
author Naranjo Simarro, Juan Alfonso
author_facet Naranjo Simarro, Juan Alfonso
Gallego Bravo, Alberto
Berges Serrano, Cristina
Herranz Sánchez-Cosgalla, Gemma
author_role author
author2 Gallego Bravo, Alberto
Berges Serrano, Cristina
Herranz Sánchez-Cosgalla, Gemma
author2_role author
author
author
dc.subject.none.fl_str_mv Additive manufacturing
Fused filament fabrication
Heat treatment
Metal prototyping
Tool steel
Wear characterization
topic Additive manufacturing
Fused filament fabrication
Heat treatment
Metal prototyping
Tool steel
Wear characterization
description Additive manufacturing (AM) alternative technologies, including Fused Filament Fabrication (FFF), offer the possibility to produce both prototypes and low-volume production metallic components. This is the first time that AISI M2 high-speed steel powder is processed by FFF, achieving near full density in a complementary way to Powder Injection moulding (PIM), yet reducing the investment cost and the lead time. A completely optimized FFF process is presented: from the design of a printable highly filled metallic filament that can be fed into conventional 3D printers, to high-quality green parts that are properly debound and sintered. The final specimens (99.6% densified) are thermally treated (one quenching and two tempering) and, then, evaluated in terms of scanning electron microscopy (SEM), X-ray diffraction (XRD) analysis and mechanical characterization (hardness and wear resistance). The effect of the processing technology and the heat treatments are discussed, validating the feasibility of FFF to develop customized high-speed tools with superb performance at a competitive cost.
publishDate 2021
dc.date.none.fl_str_mv 2021
2026
2026
dc.type.none.fl_str_mv info:eu-repo/semantics/article
format article
dc.identifier.none.fl_str_mv https://doi.org/10.1016/j.jmrt.2021.02.001
https://hdl.handle.net/10578/46632
url https://doi.org/10.1016/j.jmrt.2021.02.001
https://hdl.handle.net/10578/46632
dc.language.none.fl_str_mv Inglés
language_invalid_str_mv Inglés
dc.relation.none.fl_str_mv 2018/12504
dc.rights.none.fl_str_mv info:eu-repo/semantics/openAccess
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/pdf
application/pdf
dc.publisher.none.fl_str_mv ELSEVIER
publisher.none.fl_str_mv ELSEVIER
dc.source.none.fl_str_mv reponame:RUIdeRA. Repositorio Institucional de la UCLM
instname:Universidad de Castilla-La Mancha
instname_str Universidad de Castilla-La Mancha
reponame_str RUIdeRA. Repositorio Institucional de la UCLM
collection RUIdeRA. Repositorio Institucional de la UCLM
repository.name.fl_str_mv
repository.mail.fl_str_mv
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