Zircon-based composites produced by colloidal routes: Digital light processing and reaction sintering

Zirconium silicate (ZrSiO4) is a low-cost and widely available ceramic material with excellent thermal properties. Its poor sinterability as a refractory material requires special attention in the forming and sintering methods, as well as the use of additives to favour its densification. In this wor...

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Bibliographic Details
Authors: Rosado, E., López-Sánchez, Jesús, Moreno, Rodrigo, Stuer, M.
Format: article
Status:Published version
Publication Date:2026
Country:España
Institution:Consejo Superior de Investigaciones Científicas (CSIC)
Repository:DIGITAL.CSIC. Repositorio Institucional del CSIC
OAI Identifier:oai:digital.csic.es:10261/415751
Online Access:http://hdl.handle.net/10261/415751
https://api.elsevier.com/content/abstract/scopus_id/105024194309
Access Level:Open access
Keyword:Composites
Digital light processing
Reaction sintering
Slip casting
Zircon
Description
Summary:Zirconium silicate (ZrSiO4) is a low-cost and widely available ceramic material with excellent thermal properties. Its poor sinterability as a refractory material requires special attention in the forming and sintering methods, as well as the use of additives to favour its densification. In this work, Al2O3 nanoparticle additions to zircon-based materials are used to form reinforcing crystallographic phases, such as mullite and t-ZrO2, by reaction sintering. It is revealed that this process is dependent on the powder shaping method. The effect of slip casting and additive manufacturing using digital light processing on the microstructure, composition and spatial disposition of the new formed crystalline phases is reported. For each shaping technique, the suspension and shaping process parameters have been optimized prior to conventional sintering and characterization of the final parts.