Person-Based Design: a human-centered approach for lean factory design

In a highly competitive and changing industrial environment, an organizational system that remains permanently aligned with the market is becoming a competitiveness factor. The literature shows that the empowerment of people is a key factor for maintaining and improving such a system. Consequently,...

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Detalles Bibliográficos
Autores: Gil Vilda, Francisco, Yagüe Fabra, José Antonio, Sunyer Torrents, Albert|||0000-0003-0154-4811
Tipo de recurso: artículo
Fecha de publicación:2019
País:España
Institución:Universitat Politècnica de Catalunya (UPC)
Repositorio:UPCommons. Portal del coneixement obert de la UPC
Idioma:inglés
OAI Identifier:oai:upcommons.upc.edu:2117/180659
Acceso en línea:https://hdl.handle.net/2117/180659
https://dx.doi.org/10.1016/j.promfg.2019.09.031
Access Level:acceso abierto
Palabra clave:Lean manufacturing
Lean Production Systems
Respect-for-people
Lean Manufacturing
Lean priciples
tools and methods
Producció ajustada
Àrees temàtiques de la UPC::Economia i organització d'empreses::Direcció d'operacions
Descripción
Sumario:In a highly competitive and changing industrial environment, an organizational system that remains permanently aligned with the market is becoming a competitiveness factor. The literature shows that the empowerment of people is a key factor for maintaining and improving such a system. Consequently, industrial organizations face the challenge of building effective production systems that integrate the development of people, thus improving their capacities and skills for solving complex problems while respecting their needs and aspirations as individuals. This challenge is particularly relevant when intensive handwork is needed and, consequently, high pressure on labor (and space) productivity constitutes the main cost drivers. This paper proposes a method to design lean factories, thus fostering high productivity rates and respect-for-human. We develop here a holistic model for a system as an integrated set of Principles, Tools and Methods in constant interaction with people. Afterwards, the model is specified for Lean Production Systems. We propose a specific human-centered method (Person-Based Design) to guide an effective lean factory design in a real industrial setting, and then we present some results from its implementation. The outcomes of this research provide a coherent mindset for managers facing an organizational change, and our structured method allows for the design of effective lean factories, which are particularly useful when space and/or labor productivity constitute the main factors of a firm’s competitiveness