Replication data for: Spray Drying of Double-Layer Emulsion Stabilised with an Orange Residue: Effect of Process Parameters and Collection Position

This dataset contains the tabular data and raw microscopy images generated in a study on the spray drying of a double-layer oil-in-water emulsion stabilised with orange residue flour (ORF), soy protein and maltodextrin. The objective of the study was to evaluate how spray-drying process conditions a...

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Detalles Bibliográficos
Autores: Simal, Susana, Umaña Zamora, Mónica, Dalmau, Maria Esperanza, ROSSELLO, CARMEN, Eim, Valeria Soledad
Tipo de recurso: conjunto de datos
Fecha de publicación:2026
País:España
Institución:Consorci de Serveis Universitaris de Catalunya (CSUC)
Repositorio:CORA.Repositori de Dades de Recerca
OAI Identifier:oai:dnet:cora.rdr____::e0cd6c6cf4fa37288754b6884311013f
Acceso en línea:https://doi.org/10.34810/DATA3346
Access Level:acceso abierto
Palabra clave:Agricultural Sciences
Spray drying
Double-layer emulsion
Orange residue
Pectin
Encapsulation efficiency
Microencapsulation
Microstructure
Response surface methodology
Optimisation
Descripción
Sumario:This dataset contains the tabular data and raw microscopy images generated in a study on the spray drying of a double-layer oil-in-water emulsion stabilised with orange residue flour (ORF), soy protein and maltodextrin. The objective of the study was to evaluate how spray-drying process conditions affect the properties of the obtained powders and the properties of the emulsions after reconstitution. The dataset allows users to interpret and reuse the data associated with Table 2, Figure 5 and Figure 10 of the article, as well as the raw optical microscopy and scanning electron microscopy images used to support microstructural observations. The study investigated the impact of spray-drying conditions, specifically inlet air temperature (Tin: 131–159 ◦C) and feed rate (FR: 4.9–8.4 g/min), on the microencapsulation of oil in a double-layer emulsion stabilised with orange residue flour (ORF) and soy protein. Powders were analysed separately from the drying chamber and the collector, focusing on yield, encapsulation efficiency, moisture, water activity (aw), oil oxidation, colour, and particle size. Chamber powders were more sensitive to Tin, where higher temperatures (155–159 ◦C) improved yield (up to 47% dry matter (dm)) but also increased oxidation (up to 134% above initial oil). Excessively high FR (8.4 g/min) reduced yield and raised aw (up to 0.39). Collector powders showed more stable yields (average 30 ± 2% dm) but lower encapsulation efficiency (80–86% for chamber vs. 70–77% for collector). Response surface methodology satisfactorily modelled key parameters (R2 up to 0.9). Optimisation showed that chamber performance was maximised at 146 ◦C and 4.9 g/min (predicted yield and aw of 41% and 0.25, respectively), while collector quality improved with slightly higher Tin (150 ◦C, predicted aw of 0.32). Separately analysing chamber and collector fractions provided novel insights into spray-drying dynamics. These findings highlight ORF as a promising wall material.