Combination of acoustic emission and vibratory measure-ments to characterize an ultrasonic vibration assisted ball burnishing tool for a lathe

In this paper, a resonant system that produces a movement of low amplitude and ultrasonic frequency is used to achieve the vibration assistance in a ball-burnishing process. A full vibration characterization of this process performed in a lathe was done. It is carried out by a new tool designed in t...

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Detalhes bibliográficos
Autores: Fernández Osete, Ismael, Estévez Urra, Aida, Velázquez Corral, Eric|||0000-0001-8037-7913, Valentín Ruiz, David|||0000-0001-7125-0734, Llumà Fuentes, Jordi|||0000-0002-4982-206X, Jerez Mesa, Ramón|||0000-0002-5084-3108, Travieso Rodríguez, José Antonio|||0000-0002-9273-5762
Formato: artículo
Fecha de publicación:2021
País:España
Recursos:Universitat Politècnica de Catalunya (UPC)
Repositorio:UPCommons. Portal del coneixement obert de la UPC
Idioma:inglés
OAI Identifier:oai:upcommons.upc.edu:2117/367375
Acesso em linha:https://hdl.handle.net/2117/367375
https://dx.doi.org/10.20944/preprints202107.0102.v1
Access Level:acceso abierto
Palavra-chave:Accelerometers
Acoustic emission testing
Accelerometer
Process monitoring
Natural frequencies
Ball burnishing
Ultrasonic
Piezoelectric
Acoustic emission
Operational deflection shape.
Acceleròmetres
Àrees temàtiques de la UPC::Enginyeria mecànica
Descrição
Resumo:In this paper, a resonant system that produces a movement of low amplitude and ultrasonic frequency is used to achieve the vibration assistance in a ball-burnishing process. A full vibration characterization of this process performed in a lathe was done. It is carried out by a new tool designed in the research group of the authors. Its purpose is to demonstrate that the machine and the tool do not have any resonance problem during the process and to prevent possible failures. The analysis of this dynamic behaviour permits to validate the suitability of the tool when it is anchored to a numerical control lathe. This is very important for its future industrial implementation. It is also intended to confirm that the system adequately transmits vibrations through the material. To do this, a methodology to validate the dynamic tool behaviour was developed. Several techniques that combine the usual and ultrasonic vibration ranges through static and dynamic measurements were merged: vibration and acoustic emission measurements. An operational deflection shape (ODS) exercise has been also performed. Results show the suitability of the tool used to transmit the assistance vibrations, and that no damage is produced in the material in any case.