Effect of electropulses on the machinability of a C45E steel

This article compares the machinability of a C45E (AISI/SAE 1045) steel type under two different manufacturing processes: conventional machining and pulsed current assisted machining. The testing procedure consisted on the dry turning, using a coated carbide cutting tool (HM) and high-speed steel (H...

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Detalles Bibliográficos
Autores: Montilla Montaña, Carlos, Kallewaard, Valentina, González Rojas, Hernán Alberto|||0000-0001-8911-0115
Tipo de recurso: artículo
Fecha de publicación:2019
País:España
Institución:Universitat Politècnica de Catalunya (UPC)
Repositorio:UPCommons. Portal del coneixement obert de la UPC
Idioma:inglés
OAI Identifier:oai:upcommons.upc.edu:2117/127639
Acceso en línea:https://hdl.handle.net/2117/127639
https://dx.doi.org/10.6036/8829
Access Level:acceso abierto
Palabra clave:Mechanization
Metals -- Machinability
Electropulse
Electroplastic effect
Machinability
Flank wear
Chip ratio
Electropulso
Efecto electroplástico
Maquinabilidad
Desgaste de flanco
Relación de viruta
Mecanització
Àrees temàtiques de la UPC::Enginyeria mecànica
Àrees temàtiques de la UPC::Enginyeria dels materials
Descripción
Sumario:This article compares the machinability of a C45E (AISI/SAE 1045) steel type under two different manufacturing processes: conventional machining and pulsed current assisted machining. The testing procedure consisted on the dry turning, using a coated carbide cutting tool (HM) and high-speed steel (HSS) cutting tools, under two different spindle speeds. In this study cutting tool life is evaluated in function of cutting speed for both machining conditions and both cutting tools. Results show variation on flank wear depending on the tool used and cutting speed, showing an increase in machinability when using the HM tool with the electropulse assisted turning at low cutting speed. Additionally, changes in chip type are found when assisting the process with electropulses. Statistically significant variations in chip dimensions and chip ratio are present, evidencing the differences in the phenomena affecting shear strain. Surface roughness, for its part, is improved when turning with the assistance of electropulses.