Functionalizing Calendered PLA/PBAT Films with Natural Food Additives

Herein, biodegradable and functional films based on PLA/PBAT (Ecovio<sup>®</sup>) blends were prepared by calandering processing that allows high-quality films and proper blend mixing. To provide functional properties such as antioxidant and antimicrobial activity, food additives were in...

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Detalhes bibliográficos
Autores: Mena-Prado, Ignacio, Fernández-García, Marta, Blázquez-Blázquez, Enrique, Limbo, Sara, Rollini, Manuela, Martins, Daniele Maria, Fernández-Blázquez, Juan P., Campo, Ángel Adolfo del, Muñoz-Bonilla, Alexandra
Formato: artículo
Estado:Versión publicada
Fecha de publicación:2026
País:España
Recursos:Consejo Superior de Investigaciones Científicas (CSIC)
Repositorio:DIGITAL.CSIC. Repositorio Institucional del CSIC
OAI Identifier:oai:dnet:digitalcsic_::b4ac629d08a2a4599f6f939e604cab5a
Acesso em linha:http://hdl.handle.net/10261/430098
https://api.elsevier.com/content/abstract/scopus_id/105036432347
Access Level:acceso abierto
Palavra-chave:Antimicrobial
Antioxidant
Biodegradable
Bioplasticizers
Functional films
Descrição
Resumo:Herein, biodegradable and functional films based on PLA/PBAT (Ecovio<sup>®</sup>) blends were prepared by calandering processing that allows high-quality films and proper blend mixing. To provide functional properties such as antioxidant and antimicrobial activity, food additives were incorporated including sodium stearoyl lactylate (designated as E481) at 5 wt% and bioplasticizers derived from vegetable oils, namely CITREM (E472C) and ACETEM (E472A) at 10 wt%. Chitin nanocrystals were also added to enhance barrier and mechanical properties. The films of around 200 μm thick were produced resulting in uniform and high-quality materials. Scanning electron microscopy and confocal Raman microscopy demonstrated good mixing of PLA and PBAT biopolymers, as well as a homogeneous dispersion of the additives. This effective blending provides excellent mechanical performance, particularly elongation at break, with values approaching 500% for most of the prepared films. The additives had minimal effect on the crystallinity, thermal and barrier properties while imparting antioxidant and antimicrobial properties with negligible migration into food simulant media, bellow 0.08 mg/Kg in all the cases. Citroglycerides, mono-and diglycerides of fatty acids and sodium stearoyl lactylate provides Trolox equivalent antioxidant capacity (TEAC) values between 14 and 18 µmol Trolox/g, and were effective against Gram-positive Staphylococcus aureus and Listeria innocua achieving complete bacterial inhibition at the contact tested concentration (ΔLog CFU/mL: 4.54 and 3.71, respectively). Finally, the disintegration of the films under industrial composting condition was demonstrated; this issue is essential to evaluate the environmental impact of the packaging at the end of its life cycle.