Repair of Inconel 718 parts by Cold Spray Additive Manufacturing: The effect of substrate preheating on thick coatings properties

Cold spray additive manufacturing (CSAM) has been developed as a promising solid-state technology for repair applications. Yet, one of the main challenges of CSAM is the deposition of high-strength materials, such as Inconel 718® (IN718), due to their low particle plasticity. IN718 is a high-perform...

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Detalhes bibliográficos
Autores: Garfias Bulnes, Andrea, Kindermann, P., Vaz, Rodolpho Fernando, Albaladejo-Fuentes, Vicente, Sánchez, Javier, Ünsal, I., Schlick, G., García Cano, Irene
Tipo de documento: artigo
Estado:Versão publicada
Data de publicação:2025
País:España
Recursos:Varias* (Consorci de Biblioteques Universitáries de Catalunya, Centre de Serveis Científics i Acadèmics de Catalunya)
Repositório:Recercat. Dipósit de la Recerca de Catalunya
OAI Identifier:oai:recercat.cat:2445/220819
Acesso em linha:https://hdl.handle.net/2445/220819
Access Level:Acceso aberto
Palavra-chave:Revestiments
Microestructura
Adherència
Coatings
Microstructure
Adhesion
Descrição
Resumo:Cold spray additive manufacturing (CSAM) has been developed as a promising solid-state technology for repair applications. Yet, one of the main challenges of CSAM is the deposition of high-strength materials, such as Inconel 718® (IN718), due to their low particle plasticity. IN718 is a high-performance Ni-based superalloy usually used in relevant applications such as high-temperature industries or jet engines. The interest in rema nufacturing IN718 damaged parts with CSAM has increased in the last years; however, different deposition strategies still need to be studied to obtain well-bonded and dense IN718 deposits. This study investigates the effect of IN718 substrate preheating on the CSAM IN718 deposit microstructure and thickness, as well as the adhesion mechanisms and strength at room and preheating temperatures: 250 and 400 ºC. The results revealed that a substrate preheating temperature of 400 ºC promoted a dense microstructure within a 1.2 mm thick coating with porosity values < 0.1 %, and an adhesion strength > 50 MPa.