Wear properties of a new Al80Mg10Si5Cu5 multicomponent alloy

The present study investigates the tribological properties of a newly developed multicomponent aluminium weight-light multicomponent alloy for wear based on the Al80Mg10Si5Cu5 system for lightweight automotive applications, especially back drum discs. The samples were manufactured by High-Pressure D...

Descripción completa

Detalles Bibliográficos
Autores: Villanueva Viteri, Ester, Vicario Gómez, Iban, Albizuri Irigoyen, Joseba, Arruebarrena, Gurutze, Guraya Díez, María Teresa
Tipo de recurso: artículo
Fecha de publicación:2024
País:España
Institución:Universidad del País Vasco
Repositorio:Addi. Archivo Digital para la Docencia y la Investigación
OAI Identifier:oai:addi.ehu.eus:10810/70370
Acceso en línea:http://hdl.handle.net/10810/70370
Access Level:acceso abierto
Palabra clave:ball on disc
friction
wear
aluminium multicomponent alloy
abrasion
id ES_13f7cbd08bf29334e5f60ebee3a8d92f
oai_identifier_str oai:addi.ehu.eus:10810/70370
network_acronym_str ES
network_name_str España
repository_id_str
spelling Wear properties of a new Al80Mg10Si5Cu5 multicomponent alloyVillanueva Viteri, EsterVicario Gómez, IbanAlbizuri Irigoyen, JosebaArruebarrena, GurutzeGuraya Díez, María Teresaball on discfrictionwearaluminium multicomponent alloyabrasionThe present study investigates the tribological properties of a newly developed multicomponent aluminium weight-light multicomponent alloy for wear based on the Al80Mg10Si5Cu5 system for lightweight automotive applications, especially back drum discs. The samples were manufactured by High-Pressure Die Casting (HPDC) employing cast alloy returns and secondary aluminium ingots and were tested at room temperature (RT) and 200 °C. It has been observed that the Al80Mg10Si5Cu5 alloy offers a higher hardness and wear resistance at RT and especially at 200 °C compared with the AlSi9Cu3 reference alloy (x10 times reduction in wear rate). The impact of maintaining the external surface layer (skin) of HPDC cast parts has been studied for the ball-on disc test, showing improved tribological properties and the possibility of avoiding the machining of contact surfaces. The as-cast Al80Mg10Si5Cu alloy with the surface layer showed a wear rate coefficient of 5 × 10−4 mm3/N.m2 at RT, a 50 % lower than that of the sample without skin. Solution heat-treated samples (72 h at 440 °C, water quenching at 75 °C, and natural aging) with the surface layer showed a wear rate coefficient of 11 × 10−4 mm3/N.m2, approximately 20 % lower than the sample without a surface layer. The wear rate of AlSi9Cu3 alloy decreased by more than 50 % in the samples without skin at RT. At 200 °C, wear rate coefficients were lower in the samples with the surface layer.This work has been partially funded by the Basque Government through the ELKARTEK KK-2020_00047 (CEMAP), KK-2022_00082 (MINERVA), and KK-2023/00020 (DESGAS).Elsevier202420242024info:eu-repo/semantics/articleapplication/pdfhttp://hdl.handle.net/10810/70370reponame:Addi. Archivo Digital para la Docencia y la Investigacióninstname:Universidad del País VascoIngléshttps://www.sciencedirect.com/science/article/pii/S0043164824003508info:eu-repo/semantics/openAccesshttp://creativecommons.org/licenses/by-nc-nd/3.0/es/© 2024 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND licenseAtribución-NoComercial-SinDerivadas 3.0 Españaoai:addi.ehu.eus:10810/703702026-06-18T09:23:17Z
dc.title.none.fl_str_mv Wear properties of a new Al80Mg10Si5Cu5 multicomponent alloy
title Wear properties of a new Al80Mg10Si5Cu5 multicomponent alloy
spellingShingle Wear properties of a new Al80Mg10Si5Cu5 multicomponent alloy
Villanueva Viteri, Ester
ball on disc
friction
wear
aluminium multicomponent alloy
abrasion
title_short Wear properties of a new Al80Mg10Si5Cu5 multicomponent alloy
title_full Wear properties of a new Al80Mg10Si5Cu5 multicomponent alloy
title_fullStr Wear properties of a new Al80Mg10Si5Cu5 multicomponent alloy
title_full_unstemmed Wear properties of a new Al80Mg10Si5Cu5 multicomponent alloy
title_sort Wear properties of a new Al80Mg10Si5Cu5 multicomponent alloy
dc.creator.none.fl_str_mv Villanueva Viteri, Ester
Vicario Gómez, Iban
Albizuri Irigoyen, Joseba
Arruebarrena, Gurutze
Guraya Díez, María Teresa
author Villanueva Viteri, Ester
author_facet Villanueva Viteri, Ester
Vicario Gómez, Iban
Albizuri Irigoyen, Joseba
Arruebarrena, Gurutze
Guraya Díez, María Teresa
author_role author
author2 Vicario Gómez, Iban
Albizuri Irigoyen, Joseba
Arruebarrena, Gurutze
Guraya Díez, María Teresa
author2_role author
author
author
author
dc.subject.none.fl_str_mv ball on disc
friction
wear
aluminium multicomponent alloy
abrasion
topic ball on disc
friction
wear
aluminium multicomponent alloy
abrasion
description The present study investigates the tribological properties of a newly developed multicomponent aluminium weight-light multicomponent alloy for wear based on the Al80Mg10Si5Cu5 system for lightweight automotive applications, especially back drum discs. The samples were manufactured by High-Pressure Die Casting (HPDC) employing cast alloy returns and secondary aluminium ingots and were tested at room temperature (RT) and 200 °C. It has been observed that the Al80Mg10Si5Cu5 alloy offers a higher hardness and wear resistance at RT and especially at 200 °C compared with the AlSi9Cu3 reference alloy (x10 times reduction in wear rate). The impact of maintaining the external surface layer (skin) of HPDC cast parts has been studied for the ball-on disc test, showing improved tribological properties and the possibility of avoiding the machining of contact surfaces. The as-cast Al80Mg10Si5Cu alloy with the surface layer showed a wear rate coefficient of 5 × 10−4 mm3/N.m2 at RT, a 50 % lower than that of the sample without skin. Solution heat-treated samples (72 h at 440 °C, water quenching at 75 °C, and natural aging) with the surface layer showed a wear rate coefficient of 11 × 10−4 mm3/N.m2, approximately 20 % lower than the sample without a surface layer. The wear rate of AlSi9Cu3 alloy decreased by more than 50 % in the samples without skin at RT. At 200 °C, wear rate coefficients were lower in the samples with the surface layer.
publishDate 2024
dc.date.none.fl_str_mv 2024
2024
2024
dc.type.none.fl_str_mv info:eu-repo/semantics/article
format article
dc.identifier.none.fl_str_mv http://hdl.handle.net/10810/70370
url http://hdl.handle.net/10810/70370
dc.language.none.fl_str_mv Inglés
language_invalid_str_mv Inglés
dc.relation.none.fl_str_mv https://www.sciencedirect.com/science/article/pii/S0043164824003508
dc.rights.none.fl_str_mv info:eu-repo/semantics/openAccess
http://creativecommons.org/licenses/by-nc-nd/3.0/es/
Atribución-NoComercial-SinDerivadas 3.0 España
eu_rights_str_mv openAccess
rights_invalid_str_mv http://creativecommons.org/licenses/by-nc-nd/3.0/es/
Atribución-NoComercial-SinDerivadas 3.0 España
dc.format.none.fl_str_mv application/pdf
dc.publisher.none.fl_str_mv Elsevier
publisher.none.fl_str_mv Elsevier
dc.source.none.fl_str_mv reponame:Addi. Archivo Digital para la Docencia y la Investigación
instname:Universidad del País Vasco
instname_str Universidad del País Vasco
reponame_str Addi. Archivo Digital para la Docencia y la Investigación
collection Addi. Archivo Digital para la Docencia y la Investigación
repository.name.fl_str_mv
repository.mail.fl_str_mv
_version_ 1869403708893167616
score 15,812455