Characterization of duplex coating system (HVOF plus PVD) on light alloy substrates

Light metals such as aluminium or magnesium alloys play an important role in many different industrial applications. However, aluminium and especially magnesium alloys show relatively poor resistance to sliding wear, low hardness and load bearing capacity, so that surface performance improvement is...

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Autores: Picas Barrachina, Josep Anton|||0000-0002-5750-1063, Menargues Muñoz, Sergi|||0000-0002-9107-8780, Martín Fuentes, Enrique|||0000-0003-0389-257X, Colominas Guardia, Carles, Baile Puig, Maria Teresa|||0000-0003-1998-8883
Tipo de recurso: artículo
Fecha de publicación:2017
País:España
Institución:Universitat Politècnica de Catalunya (UPC)
Repositorio:UPCommons. Portal del coneixement obert de la UPC
Idioma:inglés
OAI Identifier:oai:upcommons.upc.edu:2117/127644
Acceso en línea:https://hdl.handle.net/2117/127644
https://dx.doi.org/10.1016/j.surfcoat.2016.06.020
Access Level:acceso abierto
Palabra clave:Materials -- Testing
Tribology
HVOF thermal spray
Physical vapour deposition (PVD)
Plasma-enhanced chemical vapour deposition (PE-CVD)
Light alloys
Hardness
Assaigs de materials
Tribologia
Àrees temàtiques de la UPC::Enginyeria dels materials::Assaig de materials
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spelling Characterization of duplex coating system (HVOF plus PVD) on light alloy substratesPicas Barrachina, Josep Anton|||0000-0002-5750-1063Menargues Muñoz, Sergi|||0000-0002-9107-8780Martín Fuentes, Enrique|||0000-0003-0389-257XColominas Guardia, CarlesBaile Puig, Maria Teresa|||0000-0003-1998-8883Materials -- TestingTribologyHVOF thermal sprayPhysical vapour deposition (PVD)Plasma-enhanced chemical vapour deposition (PE-CVD)Light alloysTribologyHardnessAssaigs de materialsTribologiaÀrees temàtiques de la UPC::Enginyeria dels materials::Assaig de materialsLight metals such as aluminium or magnesium alloys play an important role in many different industrial applications. However, aluminium and especially magnesium alloys show relatively poor resistance to sliding wear, low hardness and load bearing capacity, so that surface performance improvement is recommended, often by PVD processes. This study evaluates the tribological improvement achieved by applying a duplex coating on AW-7022 aluminium alloy or AZ91 magnesium alloy substrates, consisting of a thick coating interlayer, deposited by High Velocity Oxygen Fuel (HVOF), followed by a PVD (TiN, TiAlN) or PE-CVD (DLC) hard top layers. The deposition of thermal sprayed HVOF coatings, as primary layer, leads to improvement of the load bearing capacity of the substrates and allows reducing the tendency of hard thin top layer to cracking and delamination when it is directly deposited on a softer substrate. The number of laps to failure, in the pin-on-disc wear tests, of TiN and TiAlN PVD coatings deposited on the harder interlayer HVOF coating were significantly higher (3000 and 1400 laps, respectively) than the values measured for these coatings deposited directly on the aluminium substrate (140 and 120 laps, respectively). The best combination of properties was obtained with the DLC top layer deposited on the thermally sprayed coatings, with a significant reduction of friction coefficient (< 0.10), which remains almost unchanged even after 40,000 laps in the pin-on-disc wear tests.Peer ReviewedElsevier20172017-05-2520192019-01-28journal articlehttp://purl.org/coar/resource_type/c_6501AMhttp://purl.org/coar/version/c_ab4af688f83e57aainfo:eu-repo/semantics/articleapplication/vnd.openxmlformats-officedocument.wordprocessingml.documenthttps://hdl.handle.net/2117/127644https://dx.doi.org/10.1016/j.surfcoat.2016.06.020reponame:UPCommons. Portal del coneixement obert de la UPCinstname:Universitat Politècnica de Catalunya (UPC)Inglésengopen accesshttp://purl.org/coar/access_right/c_abf2Attribution-NonCommercial-NoDerivs 3.0 Spainhttp://creativecommons.org/licenses/by-nc-nd/3.0/es/info:eu-repo/semantics/openAccessoai:upcommons.upc.edu:2117/1276442026-05-27T15:37:01Z
dc.title.none.fl_str_mv Characterization of duplex coating system (HVOF plus PVD) on light alloy substrates
title Characterization of duplex coating system (HVOF plus PVD) on light alloy substrates
spellingShingle Characterization of duplex coating system (HVOF plus PVD) on light alloy substrates
Picas Barrachina, Josep Anton|||0000-0002-5750-1063
Materials -- Testing
Tribology
HVOF thermal spray
Physical vapour deposition (PVD)
Plasma-enhanced chemical vapour deposition (PE-CVD)
Light alloys
Tribology
Hardness
Assaigs de materials
Tribologia
Àrees temàtiques de la UPC::Enginyeria dels materials::Assaig de materials
title_short Characterization of duplex coating system (HVOF plus PVD) on light alloy substrates
title_full Characterization of duplex coating system (HVOF plus PVD) on light alloy substrates
title_fullStr Characterization of duplex coating system (HVOF plus PVD) on light alloy substrates
title_full_unstemmed Characterization of duplex coating system (HVOF plus PVD) on light alloy substrates
title_sort Characterization of duplex coating system (HVOF plus PVD) on light alloy substrates
dc.creator.none.fl_str_mv Picas Barrachina, Josep Anton|||0000-0002-5750-1063
Menargues Muñoz, Sergi|||0000-0002-9107-8780
Martín Fuentes, Enrique|||0000-0003-0389-257X
Colominas Guardia, Carles
Baile Puig, Maria Teresa|||0000-0003-1998-8883
author Picas Barrachina, Josep Anton|||0000-0002-5750-1063
author_facet Picas Barrachina, Josep Anton|||0000-0002-5750-1063
Menargues Muñoz, Sergi|||0000-0002-9107-8780
Martín Fuentes, Enrique|||0000-0003-0389-257X
Colominas Guardia, Carles
Baile Puig, Maria Teresa|||0000-0003-1998-8883
author_role author
author2 Menargues Muñoz, Sergi|||0000-0002-9107-8780
Martín Fuentes, Enrique|||0000-0003-0389-257X
Colominas Guardia, Carles
Baile Puig, Maria Teresa|||0000-0003-1998-8883
author2_role author
author
author
author
dc.subject.none.fl_str_mv Materials -- Testing
Tribology
HVOF thermal spray
Physical vapour deposition (PVD)
Plasma-enhanced chemical vapour deposition (PE-CVD)
Light alloys
Tribology
Hardness
Assaigs de materials
Tribologia
Àrees temàtiques de la UPC::Enginyeria dels materials::Assaig de materials
topic Materials -- Testing
Tribology
HVOF thermal spray
Physical vapour deposition (PVD)
Plasma-enhanced chemical vapour deposition (PE-CVD)
Light alloys
Tribology
Hardness
Assaigs de materials
Tribologia
Àrees temàtiques de la UPC::Enginyeria dels materials::Assaig de materials
description Light metals such as aluminium or magnesium alloys play an important role in many different industrial applications. However, aluminium and especially magnesium alloys show relatively poor resistance to sliding wear, low hardness and load bearing capacity, so that surface performance improvement is recommended, often by PVD processes. This study evaluates the tribological improvement achieved by applying a duplex coating on AW-7022 aluminium alloy or AZ91 magnesium alloy substrates, consisting of a thick coating interlayer, deposited by High Velocity Oxygen Fuel (HVOF), followed by a PVD (TiN, TiAlN) or PE-CVD (DLC) hard top layers. The deposition of thermal sprayed HVOF coatings, as primary layer, leads to improvement of the load bearing capacity of the substrates and allows reducing the tendency of hard thin top layer to cracking and delamination when it is directly deposited on a softer substrate. The number of laps to failure, in the pin-on-disc wear tests, of TiN and TiAlN PVD coatings deposited on the harder interlayer HVOF coating were significantly higher (3000 and 1400 laps, respectively) than the values measured for these coatings deposited directly on the aluminium substrate (140 and 120 laps, respectively). The best combination of properties was obtained with the DLC top layer deposited on the thermally sprayed coatings, with a significant reduction of friction coefficient (< 0.10), which remains almost unchanged even after 40,000 laps in the pin-on-disc wear tests.
publishDate 2017
dc.date.none.fl_str_mv 2017
2017-05-25
2019
2019-01-28
dc.type.none.fl_str_mv journal article
http://purl.org/coar/resource_type/c_6501
AM
http://purl.org/coar/version/c_ab4af688f83e57aa
dc.type.openaire.fl_str_mv info:eu-repo/semantics/article
format article
dc.identifier.none.fl_str_mv https://hdl.handle.net/2117/127644
https://dx.doi.org/10.1016/j.surfcoat.2016.06.020
url https://hdl.handle.net/2117/127644
https://dx.doi.org/10.1016/j.surfcoat.2016.06.020
dc.language.none.fl_str_mv Inglés
eng
language_invalid_str_mv Inglés
language eng
dc.rights.none.fl_str_mv open access
http://purl.org/coar/access_right/c_abf2
Attribution-NonCommercial-NoDerivs 3.0 Spain
http://creativecommons.org/licenses/by-nc-nd/3.0/es/
dc.rights.openaire.fl_str_mv info:eu-repo/semantics/openAccess
rights_invalid_str_mv open access
http://purl.org/coar/access_right/c_abf2
Attribution-NonCommercial-NoDerivs 3.0 Spain
http://creativecommons.org/licenses/by-nc-nd/3.0/es/
eu_rights_str_mv openAccess
dc.format.none.fl_str_mv application/vnd.openxmlformats-officedocument.wordprocessingml.document
dc.publisher.none.fl_str_mv Elsevier
publisher.none.fl_str_mv Elsevier
dc.source.none.fl_str_mv reponame:UPCommons. Portal del coneixement obert de la UPC
instname:Universitat Politècnica de Catalunya (UPC)
instname_str Universitat Politècnica de Catalunya (UPC)
reponame_str UPCommons. Portal del coneixement obert de la UPC
collection UPCommons. Portal del coneixement obert de la UPC
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