Effects of the microstructure and porosity on properties of Ti-6Al-4V ELI alloy fabricated by electron beam melting (EBM)

Electron beam melting (EBM) is a metal powder bed fusion additive manufacturing (AM) technology that makes possible the fabrication of three-dimensional near-net-shaped parts directly from computer models. EBM technology has been continuously evolving, optimizing the properties and the microstructur...

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Detalhes bibliográficos
Autores: Galarraga, Haize, Lados, Diana A., Dehoff, Ryan R., Kirka, Michael M., Nandwana, Peeyush
Formato: artículo
Fecha de publicación:2016
País:España
Recursos:TECNALIA Research & Innovation
Repositorio:TECNALIA Publications
Idioma:inglés
OAI Identifier:oai:dsp.tecnalia.com:11556/5309
Acesso em linha:https://hdl.handle.net/11556/5309
Access Level:acceso abierto
Palavra-chave:Additive manufacturing
Electron beam melting
Porosity
Properties
Titanium
Biomedical Engineering
General Materials Science
Engineering (miscellaneous)
Industrial and Manufacturing Engineering
SDG 9 - Industry, Innovation, and Infrastructure
Descrição
Resumo:Electron beam melting (EBM) is a metal powder bed fusion additive manufacturing (AM) technology that makes possible the fabrication of three-dimensional near-net-shaped parts directly from computer models. EBM technology has been continuously evolving, optimizing the properties and the microstructure of the as-fabricated alloys. Ti-6Al-4V ELI (Extra Low Interstitials) titanium alloy is the most widely used and studied alloy for this technology and is the focus of this work. Several research works have been completed to study the mechanisms of microstructure formation, evolution, and its subsequent influence on mechanical properties of the alloy. However, the relationship is not completely understood, and more systematic research work is necessary in order to attain a better understanding of these features. In this work, samples fabricated at different locations, orientations, and distances from the build platform have been characterized, studying the relationship of these variables with the resulting material intrinsic characteristics and properties (surface topography, microstructure, porosity, micro-hardness and static mechanical properties). This study has revealed that porosity is the main factor controlling mechanical properties relative to the other studied variables. Therefore, in future process development, decreasing the porosity should be considered the primary goal in order to improve mechanical properties.