Circularity of new composites from recycled high density polyethylene and leather waste for automotive bumpers. Testing performance and environmental impact

New composite materials (suitable for automotive bumpers), composed of recycled high-density polyethylene (rHDPE) and leather buffing dust waste (BF) ranging from 20 to 50 wt%, were produced and investigated for mechanical properties. Optimal mechanical performance was achieved with composites conta...

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Autores: Kılıç, Eylem, Fullana i Palmer, Pere, Fullana Puig, Margalida, Delgado Aguilar, Marc, Puig, Rita
Tipo de recurso: artículo
Estado:Versión publicada
Fecha de publicación:2024
País:España
Institución:Universitat de Lleida (UdL)
Repositorio:Repositori Obert UdL
OAI Identifier:oai:repositori.udl.cat:10459.1/465750
Acceso en línea:https://doi.org/10.1016/j.scitotenv.2024.170413
https://hdl.handle.net/10459.1/465750
Access Level:acceso abierto
Palabra clave:Car bumper
Environmental comparison
Leather waste
Life cycle assessment (LCA)
Recycled high density polyethylene (rHDPE) composite
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spelling Circularity of new composites from recycled high density polyethylene and leather waste for automotive bumpers. Testing performance and environmental impactKılıç, EylemFullana i Palmer, PereFullana Puig, MargalidaDelgado Aguilar, MarcPuig, RitaCar bumperEnvironmental comparisonLeather wasteLife cycle assessment (LCA)Recycled high density polyethylene (rHDPE) compositeNew composite materials (suitable for automotive bumpers), composed of recycled high-density polyethylene (rHDPE) and leather buffing dust waste (BF) ranging from 20 to 50 wt%, were produced and investigated for mechanical properties. Optimal mechanical performance was achieved with composites containing 30 % wt BF. The environmental performance of automotive bumper production from both virgin and recycled HDPE reinforced with 30 % wt BF (HDPE-BF, rHDPE-BF) composites was compared to that of conventional polypropylene (PP) by performing a cradle to gate life cycle assessment. A component-based approach, instead of a comprehensive LCA assessment for the entire car was adopted using various functional units (FU) such as mass (FU1), volume (FU2), and volume of raw material fulfilling a specific impact strength requirement (FU3), thus enriching the paper with methodological discussions. The rHDPE-BF system provided better environmental performance compared to the virgin PP system, when considering both mass and volume-related functional units, mainly due to the avoidance of virgin polymer production. Even with the inclusion of the use phase in FU2 and a slightly higher density (+1.7 %) of composites than PP-based bumpers, the rHDPE system still provides better environmental performance (10 % less impact). The sensitivity analysis highlighted the significance of car type and final density of the bumper on the impact results. Finally, when using FU3, due to its higher impact strength, HDPE-BF system is clearly the best environmental alternative (50 % less impact) followed by rHDPE-BF system. In all cases, rising the content of recycled materials in the bumpers increases its circularity. The paper illustrates the importance of selecting a suitable functional unit, based on a specific application (i.e., automotive bumpers), to evaluate the environmental impact of new composite materials in comparison to traditional options. Expanding the assessment to encompass multiple functions provides a more accurate portrayal of reality but also introduces greater result uncertainty.The authors wish to acknowledge the financial support from the Spanish Ministry of Science and Innovation to the project KAIROSBIOCIR (PID2019-104925RB-C32). Marc Delgado-Aguilar is a Serra Húnter Fellow.Elsevier2024info:eu-repo/semantics/articleinfo:eu-repo/semantics/publishedVersionhttps://doi.org/10.1016/j.scitotenv.2024.170413https://hdl.handle.net/10459.1/465750reponame:Repositori Obert UdL instname:Universitat de Lleida (UdL)Inglésinfo:eu-repo/grantAgreement/AEI/Plan Estatal de Investigación Científica y Técnica y de Innovación 2017-2020/PID2019-104925RB-C32Reproducció del document publicat a https://doi.org/10.1016/j.scitotenv.2024.170413Science of The Total Environment, 2024, vol. 919, art. 170413cc-by (c) Kiliç et al., 2024Attribution 4.0 Internationalinfo:eu-repo/semantics/openAccesshttp://creativecommons.org/licenses/by/4.0/oai:repositori.udl.cat:10459.1/4657502026-06-24T12:42:17Z
dc.title.none.fl_str_mv Circularity of new composites from recycled high density polyethylene and leather waste for automotive bumpers. Testing performance and environmental impact
title Circularity of new composites from recycled high density polyethylene and leather waste for automotive bumpers. Testing performance and environmental impact
spellingShingle Circularity of new composites from recycled high density polyethylene and leather waste for automotive bumpers. Testing performance and environmental impact
Kılıç, Eylem
Car bumper
Environmental comparison
Leather waste
Life cycle assessment (LCA)
Recycled high density polyethylene (rHDPE) composite
title_short Circularity of new composites from recycled high density polyethylene and leather waste for automotive bumpers. Testing performance and environmental impact
title_full Circularity of new composites from recycled high density polyethylene and leather waste for automotive bumpers. Testing performance and environmental impact
title_fullStr Circularity of new composites from recycled high density polyethylene and leather waste for automotive bumpers. Testing performance and environmental impact
title_full_unstemmed Circularity of new composites from recycled high density polyethylene and leather waste for automotive bumpers. Testing performance and environmental impact
title_sort Circularity of new composites from recycled high density polyethylene and leather waste for automotive bumpers. Testing performance and environmental impact
dc.creator.none.fl_str_mv Kılıç, Eylem
Fullana i Palmer, Pere
Fullana Puig, Margalida
Delgado Aguilar, Marc
Puig, Rita
author Kılıç, Eylem
author_facet Kılıç, Eylem
Fullana i Palmer, Pere
Fullana Puig, Margalida
Delgado Aguilar, Marc
Puig, Rita
author_role author
author2 Fullana i Palmer, Pere
Fullana Puig, Margalida
Delgado Aguilar, Marc
Puig, Rita
author2_role author
author
author
author
dc.subject.none.fl_str_mv Car bumper
Environmental comparison
Leather waste
Life cycle assessment (LCA)
Recycled high density polyethylene (rHDPE) composite
topic Car bumper
Environmental comparison
Leather waste
Life cycle assessment (LCA)
Recycled high density polyethylene (rHDPE) composite
description New composite materials (suitable for automotive bumpers), composed of recycled high-density polyethylene (rHDPE) and leather buffing dust waste (BF) ranging from 20 to 50 wt%, were produced and investigated for mechanical properties. Optimal mechanical performance was achieved with composites containing 30 % wt BF. The environmental performance of automotive bumper production from both virgin and recycled HDPE reinforced with 30 % wt BF (HDPE-BF, rHDPE-BF) composites was compared to that of conventional polypropylene (PP) by performing a cradle to gate life cycle assessment. A component-based approach, instead of a comprehensive LCA assessment for the entire car was adopted using various functional units (FU) such as mass (FU1), volume (FU2), and volume of raw material fulfilling a specific impact strength requirement (FU3), thus enriching the paper with methodological discussions. The rHDPE-BF system provided better environmental performance compared to the virgin PP system, when considering both mass and volume-related functional units, mainly due to the avoidance of virgin polymer production. Even with the inclusion of the use phase in FU2 and a slightly higher density (+1.7 %) of composites than PP-based bumpers, the rHDPE system still provides better environmental performance (10 % less impact). The sensitivity analysis highlighted the significance of car type and final density of the bumper on the impact results. Finally, when using FU3, due to its higher impact strength, HDPE-BF system is clearly the best environmental alternative (50 % less impact) followed by rHDPE-BF system. In all cases, rising the content of recycled materials in the bumpers increases its circularity. The paper illustrates the importance of selecting a suitable functional unit, based on a specific application (i.e., automotive bumpers), to evaluate the environmental impact of new composite materials in comparison to traditional options. Expanding the assessment to encompass multiple functions provides a more accurate portrayal of reality but also introduces greater result uncertainty.
publishDate 2024
dc.date.none.fl_str_mv 2024
dc.type.none.fl_str_mv info:eu-repo/semantics/article
info:eu-repo/semantics/publishedVersion
format article
status_str publishedVersion
dc.identifier.none.fl_str_mv https://doi.org/10.1016/j.scitotenv.2024.170413
https://hdl.handle.net/10459.1/465750
url https://doi.org/10.1016/j.scitotenv.2024.170413
https://hdl.handle.net/10459.1/465750
dc.language.none.fl_str_mv Inglés
language_invalid_str_mv Inglés
dc.relation.none.fl_str_mv info:eu-repo/grantAgreement/AEI/Plan Estatal de Investigación Científica y Técnica y de Innovación 2017-2020/PID2019-104925RB-C32
Reproducció del document publicat a https://doi.org/10.1016/j.scitotenv.2024.170413
Science of The Total Environment, 2024, vol. 919, art. 170413
dc.rights.none.fl_str_mv cc-by (c) Kiliç et al., 2024
Attribution 4.0 International
info:eu-repo/semantics/openAccess
http://creativecommons.org/licenses/by/4.0/
rights_invalid_str_mv cc-by (c) Kiliç et al., 2024
Attribution 4.0 International
http://creativecommons.org/licenses/by/4.0/
eu_rights_str_mv openAccess
dc.publisher.none.fl_str_mv Elsevier
publisher.none.fl_str_mv Elsevier
dc.source.none.fl_str_mv reponame:Repositori Obert UdL
instname:Universitat de Lleida (UdL)
instname_str Universitat de Lleida (UdL)
reponame_str Repositori Obert UdL
collection Repositori Obert UdL
repository.name.fl_str_mv
repository.mail.fl_str_mv
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