Si3N4 ceramic cutting tool sintered with CeO2 and Al2O3 additives with AlCrN coating

Ceramic cutting tools are showing a growing market perspective in terms of application on machining operations due to their high hardness, wear resistance, and machining without a cutting fluid, therefore are good candidates for cast iron and Nickel superalloys machining. The objective of the presen...

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Detalles Bibliográficos
Autores: Souza, José Vitor Candido, Silva, Olivério Moreira de Macedo, Nono, Maria do Carmo Andrade, Machado, João Paulo Barros, Pimenta, Marcelo, Ribeiro, Marcos Valério [UNESP]
Tipo de recurso: artículo
Estado:Versión publicada
Fecha de publicación:2011
País:Brasil
Institución:Universidade Estadual Paulista (UNESP)
Repositorio:Repositório Institucional da UNESP
Idioma:inglés
OAI Identifier:oai:repositorio.unesp.br:11449/30589
Acceso en línea:http://dx.doi.org/10.1590/S1516-14392011005000077
http://hdl.handle.net/11449/30589
Access Level:acceso abierto
Palabra clave:AlCrN
ceramic cutting tool
mechanical properties
coating
Descripción
Sumario:Ceramic cutting tools are showing a growing market perspective in terms of application on machining operations due to their high hardness, wear resistance, and machining without a cutting fluid, therefore are good candidates for cast iron and Nickel superalloys machining. The objective of the present paper was the development of Si3N4 based ceramic cutting insert, characterization of its physical and mechanical properties, and subsequent coating with AlCrN using a PVD method. The characterization of the coating was made using an optical profiler, XRD, AFM and microhardness tester. The results showed that the tool presented a fracture toughness of 6.43 MPa.m½ and hardness of 16 GPa. The hardness reached 31 GPa after coating. The machining tests showed a decrease on workpiece roughness when machining with coated insert, in comparison with the uncoated cutting tool. Probably this fact is related to hardness, roughness and topography of AlCrN.