Analysis of the cutting fluid influence on the deep grinding process with a CBN grinding wheel

The application of cutting fluid in a deep grinding process is becoming more and more important, mainly where the cutting fluids are used as an external agent to the grinding conditions. The role of the fluid in grinding operations is in refrigeration of the workpiece, removal of the shavings, lubri...

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Detalhes bibliográficos
Autores: Fusse, Ronaldo Yoshinobu [UNESP], França, Thiago Valle [UNESP], Catai, Rodrigo Eduardo [UNESP], Silva, Leonardo Roberto Da, Aguiar, Paulo Roberto De [UNESP], Bianchi, Eduardo Carlos [UNESP]
Formato: artículo
Estado:Versión publicada
Fecha de publicación:2004
País:Brasil
Recursos:Universidade Estadual Paulista (UNESP)
Repositorio:Repositório Institucional da UNESP
Idioma:inglés
OAI Identifier:oai:repositorio.unesp.br:11449/212962
Acesso em linha:http://dx.doi.org/10.1590/S1516-14392004000300013
http://hdl.handle.net/11449/212962
Access Level:acceso abierto
Palavra-chave:machining
grinding
CBN wheel
cutting fluid
Descrição
Resumo:The application of cutting fluid in a deep grinding process is becoming more and more important, mainly where the cutting fluids are used as an external agent to the grinding conditions. The role of the fluid in grinding operations is in refrigeration of the workpiece, removal of the shavings, lubrication of the grinding zone, and refrigeration and cleaning of the wheel. The efficiency of a cutting fluid will depend mainly of the type of fluid that will be used. In this work, the influences of the type of cutting fluid used in a deep grinding process of the steel VC131 using CBN grinding wheel are analyzed. Three different types of cutting fluids were used: a vegetable emulsion, a synthetic solution and a integral oil. The variables analyzed during and after the grinding process were the grinding force, the superficial roughness, the acoustic emission (EA), the temperature of the piece and the G ratio (relationship between the volume of material removed from the piece and the volume worn off the grinding wheel). The integral oil showed the best performance relative to the following output variables: EA, cutting force and G ratio. The vegetal emulsion was the fluid that best dissipated heat from the cutting region.