Effects of municipal sludge composition on hydrothermal liquefaction products: optimizing energy recovery via combination with anaerobic digestion

This study evaluated the performance of an optimized hydrothermal liquefaction (HTL) process for municipal sludge with downstream anaerobic digestion (AD) for aqueous by-product valorization. Mixed sludge with various primary and secondary sludge ratios and digested sludge cake from mesophilic and t...

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Detalles Bibliográficos
Autores: Liu, Huan, Alper Basar, Ibrahim, Eskicioglu, Cigdem|||0000-0002-7673-134X
Tipo de recurso: artículo
Fecha de publicación:2025
País:España
Institución:Universitat Politècnica de Catalunya (UPC)
Repositorio:UPCommons. Portal del coneixement obert de la UPC
Idioma:inglés
OAI Identifier:oai:upcommons.upc.edu:2117/446665
Acceso en línea:https://hdl.handle.net/2117/446665
https://dx.doi.org/10.1016/j.cej.2025.170645
Access Level:acceso abierto
Palabra clave:Sewage sludge
Hydrothermal conversion
Biocrude
Hydrochar
Biofuel
Àrees temàtiques de la UPC::Enginyeria civil::Enginyeria hidràulica, marítima i sanitària
Descripción
Sumario:This study evaluated the performance of an optimized hydrothermal liquefaction (HTL) process for municipal sludge with downstream anaerobic digestion (AD) for aqueous by-product valorization. Mixed sludge with various primary and secondary sludge ratios and digested sludge cake from mesophilic and thermophilic AD from wastewater treatment plants under seasonal and operational fluctuations were tested. Results showed shifts in product yield, biocrude and hydrochar composition, and energy recovery (ER), with higher secondary sludge ratio leading to increased hydrochar heavy metals and phosphorus. However, biocrude maintained consistent C (72–75 %), H (9–10 %), and N (4–5 %) contents, higher heating value (35–37 MJ/kg), dry-ash-free yield (48 ± 3 %), and ER (69 ± 1 %), demonstrating adaptability of the optimized HTL condition for varying feedstock. Biocrude ER was driven by sludge composition, ranking lipids > proteins > carbohydrates. Mesophilic AD effectively treated HTL aqueous by-product, achieving the highest overall ER (78–82 %), energy return on investment (10.8–11.1), and net energy yield (15.7–16.2 MJ/kg, dry basis) in HTL-AD system, outperforming AD and AD-HTL-AD configurations for sludge treatment. These findings demonstrate the robustness of optimized HTL condition across diverse sludge feedstocks and highlight the potential of HTL-AD integration to enhance ER and resource sustainability in wastewater treatment practice.